The potential of recycling carbon fiber reinforced polymers (CFRP) as a sustainable solution for waste management is yet to be fully understood. This study reports on the evolution of mechanical, and chemical properties of reclaimed carbon fibers when recycled multiple times via pyrolysis and partial oxidation. The performed work aims at filling the knowledge gap related to repetitive recycling when moving towards a circular flow of resources. A recycling process existing at industrial scale is used to ensure the relevance and usefulness of the results in the current industry scene. Two sets of three identical model composites are recycled using distinct recycling parameters, and their properties are characterized at the end of each recycling cycle. Results show that recycling can lead to an increase in stiffness but can have a negative impact on strength of recovered fibers. Mechanical behaviour shows recovered fibers suitable for secondary applications with medium performance requirements after two recycling cycles. The findings highlight the importance of understanding the material properties evolution during recycling processes. This research contributes to the development of sustainable waste management strategies and a more environmentally friendly future.

This feasibility study encompasses the experimental findings of utilizing lignin as a potential multi-functional epoxy resin modifier for man-made cellulosic fiber composites. Two types of lignin at different concentrations are used (with no chemical alteration) to modify the epoxy resin. The modified resin's potential for use in natural fiber-reinforced composites is evaluated through the characterization of mechanical and thermal properties. The influence of moisture on the stability of the mechanical performance is also investigated through the characterization of conditioned samples (RH=100%, T=50℃) against reference material. Preliminary results show that the addition of any type of lignin at low concentrations has a marginal effect on the overall system performance although the effect of the type of lignin remains hidden within the causes of self-agglomerations. The most notable difference concerning the lignin type used can be seen in the Tg-values for 5 wt% lignin addition.

Due to the high interest in the use of glass/epoxy laminates in aerospace applications, aviation, and as cryogenic tanks, it is crucial to understand the behavior of composites under challenging environmental conditions. Polymer composites are exposed to low temperatures, including cryogenic temperatures, which can lead to the initiation of microdamage. This paper investigates damage initiation/accumulation and its influence on the properties of cross-ply woven glass fiber epoxy composites at low temperatures compared to room temperature conditions. To evaluate the influence of a low-temperature environment on the mechanical performance of glass fiber reinforced epoxy composite (GFRP) laminates, three types of test campaigns were carried out: quasi-static tensile tests and stepwise increasing loading/unloading cyclic tensile tests at room temperature and in a low-temperature environment (−50 °C). We demonstrated that the initial stiffness of the laminates increased at low temperatures. On the other hand, there were no observed changes in the type or mechanism of developed damage in the two test conditions. However, the reduction in stiffness due to the accumulated damage was more significant for the laminates tested at low temperatures (~17% vs. ~11%). Exceptions were noted in a few formulations where the extent of damage at low temperatures was insignificant (<1%) compared to that at room temperature. Since some of the studied laminates exhibited a relatively minor decrease in stiffness (~2–3%), we can also conclude that the formulation of matrix material plays an important role in delaying the initiation and formation of damage.

Recently, considerable effort has been made to study cellulose/epoxy composites. However, there is a gap when it comes to understanding the post-conditioning anomalous effect of moisture uptake on their mechanical and dynamic-mechanical properties, and on their creep behavior. In this work, up to 10.0 wt% microcrystalline cellulose (MCC) was incorporated into epoxy resin by simple mixing and sonication. Epoxy/MCC composites were fabricated by casting in rubber silicone molds, and rectangular and dog-bone test specimens were produced. The moisture uptake, dynamic mechanical, chemical, tensile, and creep behavior were evaluated. The incorporation of MCC increased the water diffusion coefficient. The changes in storage modulus and glass transition temperature, combined with Fourier-transform infrared spectroscopy analysis, evidenced that water sorption in epoxies causes both plasticization and additional resin crosslinking, although the latter is prevented by the addition of MCC. The creep strain of the composites increased by 60% after conditioning, indicating that plasticization induced by water sorption plays an important role in the long-term properties of the composites.

Polyoxymethylene (POM), an engineering polymer commonly used in tribological applications, is often reinforced with fossil-based fibers such as carbon and/or glass fibers to improve its properties. To find more sustainable solutions, in this study, the tribological performance of POM/short cellulose fiber composites at different sliding conditions is investigated. An improvement in the wear coefficient of roughly 69% is observed at the harshest conditions of 5 MPa and 1 m · s−1 with only 10 wt.% cellulose fibers. The friction behavior is furthermore stabilized through fiber addition, as the unfilled polymer did not show a steady state. No signs of thermo-oxidative degradation are found after tribological testing. This study presents promising results for sustainable wear-resistant polymer materials in tribological applications.

Structural battery composites require a structural electrolyte to work. The structural battery electrolyte has a bicontinuous microstructure which enables its dual roles: mechanical load transfer and ion transport between the electrodes. These structural electrolytes are difficult to characterise mechanically via bulk tests. For this reason, no extensive characterisation of the mechanical properties of the structural battery electrolyte has been performed to date. In this study, we highlight the many challenges of these types of tests, including the complexity of sample manufacturing, preparation and testing. We further demonstrate a method to prepare test samples and to perform mechanical tests on the structural battery electrolyte. The executed test campaign provides measures of Young's modulus (approximately 412 MPa) and Poisson's ratio (0.34), as well as tensile (4.85 MPa) and compressive strength (32.66 MPa) and strain to failure (2.49 % and 28.11 % in tension and compression, respectively). In addition, cure shrinkage is investigated and found insignificant. These results are crucial for the further development of structural battery composites as they allow for accurate prediction of their internal stress states.

Processing parameters of melt mixing (one of the most conventional techniques in polymer processing) play a significant role in the quality and properties of the resulting material, especially when nanoreinforcements are involved. The current study investigates varying processing temperature, rotation speed and elements of the screw extruder, aiming to enhance mechanical properties of polyethylene (PE) nanocomposites by improving dispersion of nanoparticles from a commercial masterbatch in two grades of PE. The study investigates the effect of a common compatibilizer (MAPE) and shearing forces at varying amounts of graphene nanoplatelets (GNPs) in polyethylene. A comparison is made on mechanical properties, morphology, and changes in the microstructure. Results show that increasing amounts of GNPs lead to expected continuous increase of mechanical properties with reference to the base polymer. Addition of MAPE did not result in significant improvement in the performance of the studied systems. Use of stronger shear forces resulted in mostly negative impact on the properties.

Carbon fiber, despite its exceptional properties, remains underutilized due to monetary and environmental concerns. Concurrently, the imminent challenge associated with rising quantities of End-of-Life CFRP (carbon fiber reinforced polymer) demands the further development of recycling strategies. This study focuses on optimizing the recycling process parameters of pyrolysis and oxidation thermal treatment to maximize the retention of mechanical properties in the recycled fibers in the shortest process time. To assess the result of the pyrolysis, single fiber tensile tests were executed to measure strength and stiffness. Additionally, microscopy and spectroscopy studies were carried out to evaluate fiber geometry as well as surface quality. At the laboratory scale, experiments demonstrated that the combination of pyrolysis and oxidation yields clean, reusable fibers with mechanical properties suitable for secondary applications. The influence of various treatment parameters on the strength and stiffness of the recycled fibers was explored, establishing a clear correlation. The outcome is a set of optimized parameters that contribute to mechanical property retention, including a novel recycling method that allows for reduced processing times, as short as 10 min. This work paves the way for a more eco-friendly and cost-effective approach to harnessing the potential of carbon fiber in a wide range of applications while mitigating environmental concerns associated with landfill disposal.