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Cardenas, E. (2019). Synthesis of zeolites from economic raw materials. (Doctoral dissertation). Luleå: Luleå University of Technology
Open this publication in new window or tab >>Synthesis of zeolites from economic raw materials
2019 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Synthesis methods using economic raw materials, such as kaolin and diatomite have been developed for the production of zeolites in the present work. Zeolite Y and ZSM-5 have been synthetized successfully from diatomite and kaolin, respectively. 

The synthesis of zeolite Y was extensively studied (Paper I) in order to obtain final products with high crystallinity and an appropriate SiO2/Al2O3 ratio to be suitable for application as catalyst. Then, the influence of the alkalinity (in terms of SiO2/Na2O ratio) on the outcome of the synthesis was studied. Thus, an optimum range of alkalinity that satisfies the requirements stated before was found. Additionally, the results also showed that diatomite produce similar products as colloidal silica, which may be expected since both silica sources are highly polymerized forms of silica.

The synthesized zeolite Y crystals were also ion-exchanged with Lanthanum to obtain a Rare Earth zeolite Y (REY) catalyst (Paper V).  The REY catalyst was shown to be thermally stable up to 800°C as expected for this catalyst. The REY catalyst was also evaluated in the reaction of Catalytic Cracking of cumene. The results of catalytic tests shown that the REY catalyst synthetized from diatomite holds activity towards the catalytic cracking of cumene.

In addition, studies of synthesis of ZSM-5 zeolite from kaolin have been performed to understand the crystal growth and morphology, crystal size, and aluminum distribution. In particular, the influence of the gel on the morphology of the crystals (Paper II) has been studied. It was observed that when the crystal surface is in contact with the gel phase, dendritic features appear at the crystal surface, that become smoother as the reaction proceeds. On the contrary, when only liquid phase is in contact with crystal surface there is no presence of dendritic features and the growth rate is higher.

Further studies demonstrated that the ZSM-5 crystals possess a non-homogeneous aluminum distribution, a phenomenon known as Al-zoning.  A thorough characterization at distinct stages of the reaction has been performed (Paper III), on the different reaction mixture phases such as solid part, gel phase and liquid phase. The main finding was that the gel phase consists of a nanoparticle skeleton rich in alumina, filled by a silica rich matrix. In the beginning of crystallization, the silica rich matrix is preferentially consumed to form the crystals, leaving behind the alumina rich nanoparticle skeleton that is consumed later, resulting in the non-homogeneous distribution of aluminum in the crystals.

Finally, studies of the microstructure of a TPA-ZSM-5 system using fumed silica as silicon source have been performed (paper IV). In this system, three stages of crystallization were observed. Stage I, formation of amorphous gel phase. Stage II formation of XRD amorphous spherical entities denoted as Condensed Agregates (CAs). Stage III, Crystallization of CAs into ZSM-5. This study was focused only in the stage III. Findings showed that ZSM-5 nanocrystals are formed in the core of the CA (beginning of stage III), surrounded by an amorphous shell composed of alumino-silica. As the crystallization proceeds, the amorphous shell crystallizes into ZSM-5 by competitive growth, but the nanocrystals of the core remain intact. Moreover, compositional analysis results showed that the silicon from the liquid phase provided most of the nutrients for growth of the ZSM-5 crystals resulting in polycrystalline ZSM-5 aggregates with an Al rich core - Si rich shell morphology.

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2019
Series
Doctoral thesis / Luleå University of Technology 1 jan 1997 → …, ISSN 1402-1544
Keywords
Zeolite, raw materials, Y-zeolite, ZSM-5
National Category
Chemical Process Engineering
Research subject
Chemical Technology
Identifiers
urn:nbn:se:ltu:diva-76319 (URN)978-91-7790-467-0 (ISBN)978-91-7790-468-7 (ISBN)
Public defence
2019-12-06, C305, Luleå University of Technology, Luleå, 10:00 (English)
Opponent
Supervisors
Projects
Non-metallic minerals and materials development program
Funder
Sida - Swedish International Development Cooperation Agency, 154311
Available from: 2019-10-11 Created: 2019-10-11 Last updated: 2019-11-14Bibliographically approved
Garcia, G., Cardenas, E., Cabrera, S., Hedlund, J. & Mouzon, J. (2016). Synthesis of zeolite Y from diatomite as silica source (ed.). Microporous and Mesoporous Materials, 219, 29-37
Open this publication in new window or tab >>Synthesis of zeolite Y from diatomite as silica source
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2016 (English)In: Microporous and Mesoporous Materials, ISSN 1387-1811, E-ISSN 1873-3093, Vol. 219, p. 29-37Article in journal (Refereed) Published
Abstract [en]

Bolivian diatomite was successfully used as a silica source for the synthesis of zeolite Y. Prior to synthesis, the diatomite was leached with sulfuric acid to remove impurities and aluminum sulfate was used as an aluminum source. The raw materials were reacted hydrothermally at 100 °C in water with sodium hydroxide and different Na2O/SiO2 ratios were investigated. The final products were characterized by scanning electron microscopy, X-ray diffraction, gas adsorption and inductively coupled plasma-atomic emission spectroscopy. Diatomites originating from different locations and therefore containing different types and amounts of minerals and clays as impurities were investigated. After optimization of synthesis time, zeolite Y with low SiO2/Al2O3 ratio (3.0–3.9) was obtained at a high yield for high alkalinity conditions (Na2O/SiO2 = 0.85–2.0). Lower Na2O/SiO2 ratios resulted in incomplete dissolution of diatomite and lower yield. Nevertheless, decreasing alkalinity resulted in a steady increase of the SiO2/Al2O3 ratio in zeolite Y. Consequently, it was possible to synthesize almost pure zeolite Y with a SiO2/Al2O3 ratio of 5.3 for a Na2O/SiO2 ratio of 0.6, albeit at a low yield. In this respect, diatomite enables the synthesis of high silica zeolite Y and behaves similarly to colloidal silica in traditional syntheses, with both sources of silica having in common a high degree of polymerization. Interestingly, the presence of minerals and clays in the starting diatomite had marginal effects on the outcome of the synthesis. However, their dissolution resulted in presence of calcium and magnesium in the zeolite Y crystals. Finally, overrun of all investigated compositions resulted in the formation of zeolite P nucleating and growing onto dissolving zeolite Y crystals, which was shown to be triggered when aluminum was completely depleted at high alkalinity

National Category
Chemical Process Engineering
Research subject
Chemical Technology
Identifiers
urn:nbn:se:ltu:diva-12926 (URN)10.1016/j.micromeso.2015.07.015 (DOI)000363353800004 ()2-s2.0-84938800962 (Scopus ID)c129064d-2137-4d37-b6c4-b3ffd68a2c1b (Local ID)c129064d-2137-4d37-b6c4-b3ffd68a2c1b (Archive number)c129064d-2137-4d37-b6c4-b3ffd68a2c1b (OAI)
Note

Validerad; 2015; Nivå 2; 20150819 (andbra)

Available from: 2016-09-29 Created: 2016-09-29 Last updated: 2019-10-11Bibliographically approved
Aguilar, W., Cardenas, E., Hedlund, J. & Mouzon, J. Dendritic growth of NBA-ZSM-5. Microporous and Mesoporous Materials
Open this publication in new window or tab >>Dendritic growth of NBA-ZSM-5
(English)In: Microporous and Mesoporous Materials, ISSN 1387-1811, E-ISSN 1873-3093Article in journal (Other academic) Submitted
Abstract [en]

Crystallization of ZSM-5 zeolite from a gel using n-butylamine as structure-directing agent was studied. Extreme high-resolution transmission and scanning electron microscopy showed the presence of dendritic features that are present at the crystal surface during most of the reaction time that become smoother towards completion of the crystallization. In addition, a web that likely stems from the gel, comprised of alumina-rich nanoparticles between the dendrites at the surface of the crystals was also identified. When the gel is not in direct contact with the crystal surface, dendrites and the web are not observed, and the crystals grow faster. Thus, the alumina-rich web retards the crystal growth and cause the formation of dendritic features.

Keywords
ZSM-5, zeolite, heterogeneous system, dendritic growth, nanoparticles
National Category
Chemical Process Engineering
Identifiers
urn:nbn:se:ltu:diva-76312 (URN)
Projects
Non-metallic minerals and materials development program
Funder
Sida - Swedish International Development Cooperation Agency, 154311
Available from: 2019-10-10 Created: 2019-10-10 Last updated: 2019-10-11
Cardenas, E., Aguilar, W., Zhou, M., Hedlund, J. & Mouzon, J. Influence of the internal structure of the gel on Al-zoning in NBA-ZSM-5 crystals. Microporous and Mesoporous Materials
Open this publication in new window or tab >>Influence of the internal structure of the gel on Al-zoning in NBA-ZSM-5 crystals
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(English)In: Microporous and Mesoporous Materials, ISSN 1387-1811, E-ISSN 1873-3093Article in journal (Other academic) Submitted
Abstract [en]

The crystallization of ZSM-5 from a gel comprising n-butylamine as structure directing agent was investigated. The samples were characterized by X-ray diffraction, nitrogen gas adsorption, extreme high-resolution transmission and scanning electron microscopy, and energy dispersive spectroscopy. The gel was found to be composed by a silica-rich matrix embedded in a skeleton of alumina-rich nanoparticles. During growth of the crystals, the silica-rich matrix is consumed first, and an increasing fraction of the alumina-rich nanoparticles are utilized later in the growth process. This leads to a non-uniform consumption of the gel walls during crystal growth. Consequently, the Si/Al ratio of the gel is steadily decreasing, which is accompanied by a corresponding decrease in the Si/Al ratio from the center to the outer surface of the crystals, i.e. Al-zoning of the ZSM-5 crystals.

Keywords
ZSM-5, zeolite, heterogeneous system, aluminum zoning
National Category
Chemical Process Engineering
Identifiers
urn:nbn:se:ltu:diva-76313 (URN)
Projects
Non-metallic minerals and materials development program
Funder
Sida - Swedish International Development Cooperation Agency, 154311
Available from: 2019-10-10 Created: 2019-10-10 Last updated: 2019-10-11
Cardenas, E., Aguilar, W., Tai, C.-W., Cabrera, S., Hedlund, J. & Mouzon, J. Microstructural evolution of condensed aggregates during the crystallization of ZSM-5.
Open this publication in new window or tab >>Microstructural evolution of condensed aggregates during the crystallization of ZSM-5
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(English)Manuscript (preprint) (Other academic)
Abstract [en]

In the present work, the microstructural evolution of precursors of (TPA, Na)-ZSM-5, previously described as condensed aggregates (CAs) (Ren, 2012), was studied carefully. It was observed that the CAs first comprise a core of nanocrystals and that the core is enveloped by a shell of amorphous gel phase.  During crystallization, the amorphous shell surrounding the core is converted to ZSM-5 crystals that grow to a film surrounding the core. The crystals in the film grow competitively with nutrients provided by the liquid phase surrounding the CAs, while the nanocrystals in the core show little or no signs of growth.

National Category
Chemical Process Engineering
Identifiers
urn:nbn:se:ltu:diva-76317 (URN)
Funder
Sida - Swedish International Development Cooperation Agency, 154311
Available from: 2019-10-10 Created: 2019-10-10 Last updated: 2019-10-11
Cardenas, E., Cabrera, S. & Hedlund, J.Zeolite Y from diatomaceous earth as catalytic cracking catalyst.
Open this publication in new window or tab >>Zeolite Y from diatomaceous earth as catalytic cracking catalyst
(English)Manuscript (preprint) (Other academic)
Abstract [en]

A zeolite Y cracking catalyst in the lanthanum form was synthetized from Bolivian diatomite. Characterization was conducted through x-ray diffraction, scanning electron microscopy, nitrogen adsorption and energy dispersive spectroscopy. The catalyst was evaluated in the catalytic cracking of cumene and the results were compared with that of a catalyst prepared from commercial zeolite Y powder. It was shown that the catalytic performance of the catalyst prepared from diatomite was comparable to that for the catalyst prepared from commercial zeolite Y powder.

Keywords
Y-zeolite; Catalyst; Cracking; Diatomite
National Category
Chemical Process Engineering
Identifiers
urn:nbn:se:ltu:diva-76318 (URN)
Projects
Non-metallic minerals and materials development program
Funder
Sida - Swedish International Development Cooperation Agency, 154311
Available from: 2019-10-10 Created: 2019-10-10 Last updated: 2019-10-11
Organisations
Identifiers
ORCID iD: ORCID iD iconorcid.org/0000-0003-3994-3228

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