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Green Condition based Maintenance - an integrated system approach for health assessment and energy optimization of manufacturing machines.
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics.
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics.ORCID iD: 0000-0002-4107-0991
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics.
PREDICT.
2013 (English)In: 10th International Conference on Condition Monitoring and Machinery Failure Prevention Technologies 2013, CM 2013 and MFPT 2013, 2013, Vol. 2, p. 1069-1084Conference paper, Published paper (Refereed)
Abstract [en]

The normal strategy to keep production systems in good conditions is to apply preventive maintenance practices, with a supportive workforce "reactive" in the case of clearly detected malfunctions. This impact on quality, cost and in general, productivity. Added to this, the uncertainty of machine reliability at any given time, also impacts on product/production delivery times. It is known also that a worn-out mechanism can have higher energy consumption. The use of intelligent predictive technologies could contribute to improve the situation, but these techniques are not widely used in the production environment. Often sensors and monitors required for the production environment are non-standard and require costly implementations. Monitoring and profiling the electric current consumption in combination with operational data is an easy to implement Green Condition based Maintenance (Green CBM) technique to improve the overall business effectiveness, under a triple perspective: • Optimizing maintenance strategies based on the prediction of potential failures and schedule maintenance operations in convenient periods and avoid unexpected breakdowns • Operation: Managing energy as a production resource and reduce its consumption • Product reliability: Providing the machine tool builder with real data about the behaviour of the product and their critical components This also opens for new business models for maintenance and service providers. The described Green CBM technique can be applied in many types of machines. In machine tools, focusing on spindles and linear guides, as responsible for the most common and cost-intensive downtimes

Place, publisher, year, edition, pages
2013. Vol. 2, p. 1069-1084
National Category
Other Civil Engineering
Research subject
Operation and Maintenance
Identifiers
URN: urn:nbn:se:ltu:diva-31298Local ID: 5718ed6d-c8d6-482b-9deb-bfab2c988556ISBN: 978-1-62993-992-6 (print)OAI: oai:DiVA.org:ltu-31298DiVA, id: diva2:1004531
Conference
International Conference on Condition Monitoring and Machinery Failure Prevention Technologies : 18/06/2013 - 20/06/2013
Note
Godkänd; 2013; 20130815 (joarch)Available from: 2016-09-30 Created: 2016-09-30 Last updated: 2017-11-25Bibliographically approved

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Johansson, Carl-AndersGalar, DiegoVillarejo, Roberto

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