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Thermal properties and high-temperature ablation of high-entropy (Ti0.25V0.25Zr0.25Hf0.25)B2 coating on graphite substrate
Luleå tekniska universitet, Institutionen för teknikvetenskap och matematik, Materialvetenskap.ORCID-id: 0000-0001-9920-1643
Center for Multidimensional Carbon Materials (CMCM), Institute for Basic Science (IBS), Ulsan 44919, Republic of Korea.ORCID-id: 0000-0003-1542-6170
Luleå tekniska universitet, Institutionen för teknikvetenskap och matematik, Materialvetenskap.ORCID-id: 0000-0003-4888-6237
2024 (Engelska)Ingår i: Journal of Advanced Ceramics, E-ISSN 2227-8508, Vol. 13, nr 8, s. 1268-1281Artikel i tidskrift (Refereegranskat) Published
Abstract [en]

An entropy-stabilized multicomponent ultrahigh-temperature ceramic (UHTC) coating, (Ti0.25V0.25Zr0.25Hf0.25)B2, on a graphite substrate was in-situ sintered by spark plasma sintering (SPS) from constituent transition metal diboride powders. The (Ti0.25V0.25Zr0.25Hf0.25)B2 coating had a hardness of 31.2±2.1 GPa and resisted 36.9 GPa of stress before delamination, as observed at the interface. The temperature-dependent thermal properties of the multicomponent diboride (Ti0.25V0.25Zr0.25Hf0.25)B2 were obtained by molecular dynamics (MD) simulations driven by a machine learning force field (MLFF) trained on density functional theory (DFT) calculations. The thermal conductivity, density, heat capacity, and coefficient of thermal expansion obtained by the MD simulations were used in time-dependent thermal stress finite element model (FEM) simulations. The low thermal conductivity (< 6.52 W∙m−1∙K−1) of the multicomponent diboride coupled with its similar coefficient of thermal expansion to that of graphite indicated that stresses of less than 10 GPa were generated at the interface at high temperatures, and therefore, the coating was mechanically resistant to the thermal stress induced during ablation. Ablation experiments at 2200 °C showed that the multicomponent diboride coating was resistant to thermal stresses with no visible cracking or delamination. The ablation mechanisms were mechanical denudation and evaporation of B2O3 and light V–Ti oxides, which caused a decrease in the mass and thickness of the coating and resulted in mass and linear ablation rates of −0.51 mg·s−1 and −1.38 µm·s−1, respectively, after 60 s. These findings demonstrated the thermal and mechanical stability of multicomponent entropy-stabilized diborides as coatings for carbon materials in engineering components under extreme environments.

Ort, förlag, år, upplaga, sidor
Tsinghua University Press, 2024. Vol. 13, nr 8, s. 1268-1281
Nyckelord [en]
entropy-stabilized diborides, ultrahigh temperature ceramics, molecular dynamics (MD) simulations, density functional theory (DFT), ablation properties
Nationell ämneskategori
Teknik och teknologier
Forskningsämne
Materialteknik
Identifikatorer
URN: urn:nbn:se:ltu:diva-104545DOI: 10.26599/JAC.2024.9220935ISI: 001310323600001Scopus ID: 2-s2.0-85204338102OAI: oai:DiVA.org:ltu-104545DiVA, id: diva2:1844076
Anmärkning

Validerad;2025;Nivå 2;2025-04-29 (u4);

For funding information see: https://www.sciopen.com/article/10.26599/JAC.2024.9220935;

Fulltext license: CC BY

 

Tillgänglig från: 2024-03-12 Skapad: 2024-03-12 Senast uppdaterad: 2025-04-29Bibliografiskt granskad
Ingår i avhandling
1. Entropy-stabilized transition metal diborides for high-temperature applications
Öppna denna publikation i ny flik eller fönster >>Entropy-stabilized transition metal diborides for high-temperature applications
2024 (Engelska)Doktorsavhandling, sammanläggning (Övrigt vetenskapligt)
Abstract [en]

Ultra-high temperature ceramics (UHTCs) are on the cutting edge as structural or protective materials that can withstand extreme environments such as hypersonic vehicles, nuclear reactors, and advanced turbine engines. These materials stand out for their melting temperatures above 2500 °C, high chemical stability, and retained mechanical resistance at temperatures higher than 1650 °C. Introducing entropy-stabilization into multicomponent ceramics has attracted interest in their properties over a broad range of UHTC compositions. Entropy plays a dominant role in stabilizing single-phase multicomponent materials, offering new pathways for synthesis and enabling the tailoring of properties. The promising properties are mainly attributed to their compositional complexity, lattice distortion and atomic-level disorder.

In this thesis, by screening potential high-entropy ceramic candidates via ab initio calculations, we identified six potential high-entropy ceramics compositions containing Li, Ti, V, Zr, Nb, and Hf. Subsequently, we have focused on and covered the design, synthesis, and high-temperature oxidation and ablation properties of the entropy-stabilized (Ti0.25V0.25Zr0.25Hf0.25)B2

The diboride synthesis using Spark Plasma Sintering (SPS) resulted in a dual-phase (Ti0.25V0.25Zr0.25Hf0.25)B2, composed of Hf-Zr-rich and Ti-V-rich hexagonal phases. Upon thermal annealing, the dual-phase diboride transformed into a single-phase entropy-stabilized diboride, exhibiting superior mechanical properties compared to the dual-phase diboride. The oxidation mechanisms were the same for the dual- and single-phase diborides; however, the entropy-stabilized diboride outperformed the dual-phase diboride in terms of oxidation resistance. The improved mechanical and oxidation properties were attributed to the lattice distortion, high-entropy, and sluggish diffusion effects. 

UHTC coatings are usually applied in carbon materials to improve their service life in harsh environments. Due to the improved oxidation performance of the entropy-stabilized diboride, single-phase (Ti0.25V0.25Zr0.25Hf0.25)B2 was produced as a coating on graphite by Spark Plasma Sintering (SPS) and its resistance to ablation was evaluated. The mechanical resistance of the entropy-stabilized coating at high temperatures was attributed to its low thermal conductivity and the efficient heat dissipation of the coating-substrate pair. The (Ti0.25V0.25Zr0.25Hf0.25)B2 coating was considered an efficient thermal barrier with high resistance to intense heat fluxes. 

Furthermore, manufacturing of the (Hf0.25Zr0.25Ti0.25V0.25)B2-B4C by pressureless and less energy intensive Ultra-fast High-temperature Sintering (UHS) method was investigated for entropy-stabilization. Single-phase formation happened before the full densification of the composite, and the B4C sintering aid promoted the densification of the (Hf0.25Zr0.25Ti0.25V0.25)B2 with a minor eutectic phase. 

Overall, the results obtained by this work contribute to the growing body of knowledge surrounding entropy-stabilized ceramics, their design and fabrication through computational and experimental methods, and their potential applications in engineering components at high temperatures. These findings pave the way for new paths to be followed in the entropy-stabilized materials realm.

Ort, förlag, år, upplaga, sidor
Luleå: Luleå University of Technology, 2024
Serie
Doctoral thesis / Luleå University of Technology 1 jan 1997 → …, ISSN 1402-1544
Nationell ämneskategori
Annan materialteknik
Forskningsämne
Materialteknik
Identifikatorer
urn:nbn:se:ltu:diva-104567 (URN)978-91-8048-497-8 (ISBN)978-91-8048-498-5 (ISBN)
Disputation
2024-05-06, A109, Luleå University of Technology, Luleå, 10:00 (Engelska)
Opponent
Handledare
Tillgänglig från: 2024-03-13 Skapad: 2024-03-12 Senast uppdaterad: 2025-01-31Bibliografiskt granskad

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