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Thermal Crack Risk Estimation and Material Properties of Young Concrete
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Structural and Fire Engineering.ORCID iD: 0000-0001-9386-3718
2017 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

This thesis presents how to establish a theoretical model to predict risk of thermal cracking in young concrete when cast on ground or an arbitrary construction. The crack risk in young concrete is determined in two steps: 1) calculation of temperature distribution within newly cast concrete and adjacent structure; 2) calculation of stresses caused by thermal and moisture (due to self-desiccation, if drying shrinkage not included) changes in the analyzed structure. If the stress reaches the tensile strength of the young concrete, one or several cracks will occur.

The main focus of this work is how to establish a theoretical model denoted Equivalent Restraint Method model, ERM, and the correlation between ERM models and empirical experiences. A key factor in these kind of calculations is how to model the restraint from any adjacent construction part or adjoining restraining block of any type.

The building of a road tunnel and a railway tunnel has been studied to collect temperature measurements and crack patterns from the first object, and temperature and thermal dilation measurements from the second object, respectively. These measurements and observed cracks were compared to the theoretical calculations to determine the level of agreement between empirical and theoretical results.

Furthermore, this work describes how to obtain a set of fully tested material parameters at CompLAB (test laboratory at Luleå University of Technology, LTU) suitable to be incorporated into the calculation software used. It is of great importance that the obtained material parameters describe the thermal and mechanical properties of the young concrete accurately, in order to perform reliable crack risk calculations.  Therefore, analysis was performed that show how a variation in the evaluated laboratory tests will affect the obtained parameters and what effects it has on calculated thermal stresses.

Place, publisher, year, edition, pages
Luleå: Luleå tekniska universitet, 2017. , p. 85
Series
Licentiate thesis / Luleå University of Technology, ISSN 1402-1757
Keywords [en]
Thermal cracking risk, young concrete, Equivalent Restraint Method, strength development, heat of hydration, creep, shrinkage, thermal dilation, modeling, field observations
National Category
Construction Management
Research subject
Structural Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-65495ISBN: 978-91-7583-951-6 (print)ISBN: 978-91-7583-952-3 (electronic)OAI: oai:DiVA.org:ltu-65495DiVA, id: diva2:1138421
Presentation
2017-10-10, F1031, Luleå, 10:00 (English)
Opponent
Supervisors
Available from: 2017-09-05 Created: 2017-09-05 Last updated: 2018-06-20Bibliographically approved
List of papers
1. Simplified methods for crack risk analyses of early age concrete: Part 1: Development of Equivalent Restraint Method
Open this publication in new window or tab >>Simplified methods for crack risk analyses of early age concrete: Part 1: Development of Equivalent Restraint Method
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2012 (English)In: Nordic Concrete Research, ISSN 0800-6377, Vol. 46, no 2, p. 17-38Article in journal (Refereed) Published
Abstract [en]

The present study deals with both the compensation plane method, CPM, and local restraint method, LRM, as alternative methods studying crack risks for early age concrete. It is shown that CPM can be used both for cooling and heating, but basic LRM cannot be applied to heating. This paper presents an improved equivalent restraint method, ERM, which easily can be applied both for usage of heating and cooling for general structures. Restraint curves are given for two different infrastructures, one founded on frictional materials and another on rock. Such curves might be directly applied in design using LRM and ERM.

Keywords
Local restraint methods, compensation plane method, equivalent restraint method, crack risk, early age concrete
National Category
Infrastructure Engineering
Research subject
Structural Engineering
Identifiers
urn:nbn:se:ltu:diva-2677 (URN)054cb94e-1242-4a88-9ab4-29c8bc31a326 (Local ID)054cb94e-1242-4a88-9ab4-29c8bc31a326 (Archive number)054cb94e-1242-4a88-9ab4-29c8bc31a326 (OAI)
Note

Validerad; 2012; 20121210 (majali)

Available from: 2016-09-29 Created: 2016-09-29 Last updated: 2023-09-05Bibliographically approved
2. Thermal crack risk estimations for tunnel: equivalent restraint method correlated to empirical observations
Open this publication in new window or tab >>Thermal crack risk estimations for tunnel: equivalent restraint method correlated to empirical observations
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2014 (English)In: Nordic Concrete Research, ISSN 0800-6377, Vol. 49, p. 127-143Article in journal (Refereed) Published
Abstract [en]

The present study deals with the correlation between numerical models and empirical observations in newly cast concrete structures. The model used is the equivalent restraint method, ERM, which is established from several local restraint method calculations, LRM. The casting of walls and roof in a tunnel construction is investigated. Correlation between models and empirical measurements is established in three steps: 1) the restraint situation is analyzed; 2) the calculated temperature developments are compared to empirical temperature measurements to calibrate the models; and 3) calculated strain ratios are compared with observed crack patterns, and in general a good correlation is achieved

National Category
Infrastructure Engineering
Research subject
Structural Engineering
Identifiers
urn:nbn:se:ltu:diva-7912 (URN)656313e5-0089-473b-bb5e-b64a2948f62c (Local ID)656313e5-0089-473b-bb5e-b64a2948f62c (Archive number)656313e5-0089-473b-bb5e-b64a2948f62c (OAI)
Note

Validerad; 2014; 20140829 (mem)

Available from: 2016-09-29 Created: 2016-09-29 Last updated: 2023-09-08Bibliographically approved
3. Thermal Crack Risk Estimations of Concrete Walls – Temperature and Strain Measurements Correlated to the Equivalent Restraint Method
Open this publication in new window or tab >>Thermal Crack Risk Estimations of Concrete Walls – Temperature and Strain Measurements Correlated to the Equivalent Restraint Method
(English)Manuscript (preprint) (Other academic)
Abstract [en]

Self-induced non-elastic deformations in hardening concrete, caused by restrained volume changes due to thermal dilatation and moisture deformations, often leads to cracking. In thermal crack risk analyses, determination of the degree of restraint is vital. One model to estimate the restraint and calculate the thermal crack risk is the Equivalent Restraint Method, ERM. This method has previously been analysed but needs to be examined and validated further. Measurements of wall castings were performed and compared to calculations with ERM in order to establish a correlation to empirical observations. A satisfying correlation between theoretically estimated and measured time of through cracking was achieved. Based on this study and other, ERM is thus considered to work satisfyingly.

Keywords
Thermal cracking, Early age concrete, Local restraint method, Equivalent restraint method, Modelling, Strain measurement, Field documentation.
National Category
Construction Management
Research subject
Construction Engineering and Management
Identifiers
urn:nbn:se:ltu:diva-65493 (URN)
Available from: 2017-09-05 Created: 2017-09-05 Last updated: 2017-09-05
4. Evaluation of Material Properties for Young Concrete
Open this publication in new window or tab >>Evaluation of Material Properties for Young Concrete
(English)Manuscript (preprint) (Other academic)
Abstract [en]

Restrained volumetric changes in early age concrete may cause tensile strength failure, i.e. crack initiation and propagation. The volumetric changes are primarily induced by a change in thermal and moisture states, and it is of great importance to quantify the resulting stresses and strains that arise when the volumetric changes are restrained. Large economical and technical benefits are gained if measures to avoid cracking can be determined by calculations prior to casting. To perform such calculations, the following property areas of the concrete needs to be known; strength development, heat of hydration, basic shrinkage, thermal dilation, basic creep and stress at full restraint.

 

This work demonstrates how the concrete can be tested in a laboratory environment and how to evaluate the numerical data, thus yielding a parameter set that may be used during stress and strain development calculations. Furthermore, a brief investigation is performed on how sensitive the evaluation for each test is, with respect to crack risk estimation.

 

It is showed that the measured stress development from the stress development at full restraint test can be considered as a checkpoint for the total parameter set. The reason is that the calculated stress development, which is compared to the measured counterpart, is influenced by all evaluated parameters.

 

It is discussed that out of the performed tests, three are of significant importance when it comes to provide an operational parameter set for the calculations. These tests are the ones achieving strength development, heat of hydration and stress at full restraint.

Keywords
Young concrete, material parameters, strength development, heat of hydration, basic creep, basic shrinkage, thermal dilation, modelling, stress at full restraint
National Category
Construction Management
Research subject
Construction Engineering and Management
Identifiers
urn:nbn:se:ltu:diva-65494 (URN)
Available from: 2017-09-05 Created: 2017-09-05 Last updated: 2017-09-05
5. Thermal Crack Risk of Concrete Structures: Evaluation of Theoretical Models for Tunnels and Bridges
Open this publication in new window or tab >>Thermal Crack Risk of Concrete Structures: Evaluation of Theoretical Models for Tunnels and Bridges
2017 (English)In: Nordic Concrete Research, ISSN 0800-6377, Vol. 56, no 1, p. 55-69Article in journal (Refereed) Published
Abstract [en]

An approach for thermal crack risk estimations was introduced in the Swedish design guidelines BRO 94. The cracking occurs during the early hardening process because of the exothermic reactions between water and cement and often result in high repair costs and delayed construction. This paper studies and validates the inherent safety levels for one typical case of concrete structure. Three slab-frame structures were analysed and the original crack risk estimations were compared to the actual cracking and postcalculations were carried out, using actual parameters. This paper shows that walls with computed strain ratios over 70% were affected by thermal cracks.

Place, publisher, year, edition, pages
Nordic Concrete Federation, 2017
Keywords
Thermal cracking, Structural Design, Sustainability, Concrete tunnels
National Category
Infrastructure Engineering
Research subject
Structural Engineering
Identifiers
urn:nbn:se:ltu:diva-64967 (URN)000425406000006 ()
Note

Validerad;2017;Nivå 1;2017-08-16 (rokbeg)

Available from: 2017-08-07 Created: 2017-08-07 Last updated: 2018-06-20Bibliographically approved

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Hösthagen, Anders

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