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Effect of rake angle on cutting performance during machining of stone-plastic composite material with polycrystalline diamond cutters
College of Materials Science and Engineering, Nanjing Forestry University, Nanjing, Jiangsu, China.
College of Materials Science and Engineering, Nanjing Forestry University, Nanjing, Jiangsu, China.
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Wood Science and Engineering.ORCID iD: 0000-0001-7091-6696
College of Materials Science and Engineering, Nanjing Forestry University, Nanjing, Jiangsu, China.
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2019 (English)In: Journal of Mechanical Science and Technology, ISSN 1738-494X, E-ISSN 1976-3824, Vol. 33, no 1, p. 351-356Article in journal (Refereed) Published
Abstract [en]

This study investigates the effect of rake angle on cutting performance during machining of stone-plastic composite material with diamond cutters. To that end, an orthogonal cutting experiment was designed, in which stone-plastic composite material was planed by a polycrystalline diamond (PCD) cutter to produce chips. The features studied include cutting forces, cutting heat, chip formation and cutting quality. The conclusions are as follows: Firstly, increased rake angle causes frictional force and resulting force to decrease, promoting an increase in normal force. Secondly, during planing, cutting heat is primarily distributed in the chips, with less retained in the cutting edge, and the least retained in the machined surface. The temperatures of both cutting edge and chip decline with an increase in rake angle. Thirdly, as rake angle increases, chip morphology changes from segmental to curved and then to particle chips, with chip-breaking lengths first increasing and then decreasing. Finally, an increased rake angle leads a more stable cutting process and improved cutting quality. Therefore, with the precondition of blade strength, a diamond cutter with a larger rake angle can be used to machine stone-plastic composite to improve production quality by forming a smoother machined surface.

Place, publisher, year, edition, pages
Springer, 2019. Vol. 33, no 1, p. 351-356
Keywords [en]
Orthogonal cutting, PCD blades, Cutting forces, Cutting heat, Cutting quality, Chip formation
National Category
Other Mechanical Engineering
Research subject
Wood Science and Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-72688DOI: 10.1007/s12206-018-1237-yISI: 000455641100035Scopus ID: 2-s2.0-85060183090OAI: oai:DiVA.org:ltu-72688DiVA, id: diva2:1282734
Note

Validerad;2019;Nivå 2;2019-01-25 (johcin) 

Available from: 2019-01-25 Created: 2019-01-25 Last updated: 2019-02-01Bibliographically approved

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Buck, DietrichEkevad, Mats

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