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Computational domain optimization for circular EHL contacts
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Machine Elements. Denso Corporation, Aichi, Japan.ORCID iD: 0000-0002-9819-344X
Denso Corporation, Aichi, Japan.
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Machine Elements.ORCID iD: 0000-0002-4271-0380
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Machine Elements.ORCID iD: 0000-0001-7029-1112
2024 (English)In: Proceedings of the Institution of mechanical engineers. Part J, journal of engineering tribology, ISSN 1350-6501, E-ISSN 2041-305X, Vol. 238, no 12, p. 1512-1530Article in journal (Refereed) Published
Abstract [en]

This paper introduces an optimized computational domain for fully flooded circular elastohydrodynamic lubrication (EHL) contacts, enhancing the accuracy of numerical calculations of pressure and oil film thickness. First, the computational domain was configured based on Kapitza's analytical solution. Then, a resolution sensitivity study for the mesh of the 2D computational domain for the Reynolds equation was conducted to investigate the effect of mesh resolution on the accuracy of the numerical solution. Subsequently, the impact of the size of the full 3D computational domain on the simulation's accuracy and computational efficiency was analyzed. The main result is the 3D computational domain, which automatically adapts to operating conditions within the piezoviscous rigid, the isoviscous rigid, the piezoviscous elastic, and the isoviscous elastic regions, as well as in the transition regions between them. This results in a model which provides accurate predictions across a wide range of operational conditions. Another outcome is a new approximate expression for the central oil film thickness, showing a maximum relative difference of less than 4.6% compared to the numerical model.

Place, publisher, year, edition, pages
Sage Publications, 2024. Vol. 238, no 12, p. 1512-1530
Keywords [en]
Point contacts, fully-coupled finite-element approach, elastohydrodynamic lubrication, oil film thickness, numerical starvation
National Category
Tribology (Interacting Surfaces including Friction, Lubrication and Wear)
Research subject
Machine Elements
Identifiers
URN: urn:nbn:se:ltu:diva-104212DOI: 10.1177/13506501241264085ISI: 001288890800001Scopus ID: 2-s2.0-85200969602OAI: oai:DiVA.org:ltu-104212DiVA, id: diva2:1835729
Note

Validerad;2024;Nivå 2;2024-11-11 (joosat);

Funder: Denso Corporation;

This article has previously appeared as a manuscript in a thesis.

Available from: 2024-02-07 Created: 2024-02-07 Last updated: 2024-11-20Bibliographically approved
In thesis
1. Prediction of traction in EHL contacts operating in the linear isothermal region
Open this publication in new window or tab >>Prediction of traction in EHL contacts operating in the linear isothermal region
2024 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

The vehicle industry plays an important role in moving people and goods all over the world. Unfortunately, the vehicular transportation has a huge (negative) impact on the climate. Improved fuel-efficient vehicle technologies are therefore required to reduce emissions and address environmental concerns. The introduction of alternative fuels and the use of high-pressure fuel injection systems in vehicle engines are some of the approaches that are employed to enhance the fuel efficiency of automobiles. However, in the case of high-pressure fuel injection systems, the tribological interfaces such as those of cam–roller followers are subjected to severe operating conditions (including high contact pressures and sliding motion) and consequently high frictional losses and risk of wear-related failures. 

This thesis’s objective is to establish a prediction formula for the traction coefficient slope to analyze the motion of the roller follower. This prediction formula is derived based on numerical calculations performed using a fully-coupled finite-element based model of the elliptical elastohydrodynamically lubricated contact specifically designed for operational conditions within the isothermal linear regime.

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2024
Series
Doctoral thesis / Luleå University of Technology 1 jan 1997 → …, ISSN 1402-1544
Keywords
Elastohydrodynamic lubrication (EHL), Friction, Traction, Modelling, Simulation, FEM, Rolling/sliding, Elliptical
National Category
Tribology (Interacting Surfaces including Friction, Lubrication and Wear)
Research subject
Machine Elements
Identifiers
urn:nbn:se:ltu:diva-104217 (URN)978-91-8048-482-4 (ISBN)978-91-8048-483-1 (ISBN)
Public defence
2024-03-14, E632, Luleå University of Technology, Luleå, 09:00 (English)
Opponent
Supervisors
Available from: 2024-02-07 Created: 2024-02-07 Last updated: 2024-03-23Bibliographically approved

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Higashitani, YukoBjörling, MarcusAlmqvist, Andreas

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Tribology (Interacting Surfaces including Friction, Lubrication and Wear)

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