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Rotor–Stator Contact in a Hydropower Machine with Squeeze-Film Damper
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Product and Production Development.ORCID iD: 0009-0000-8078-5036
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Product and Production Development.ORCID iD: 0000-0001-6016-6342
Vattenfall AB Research and Development, SE 814 26 Älvkarleby, Sweden.ORCID iD: 0000-0003-2812-2985
2024 (English)In: 16th Chaotic Modeling and Simulation International Conference / [ed] Christos H. Skiadas; Yiannis Dimotikalis, Springer Nature, 2024, p. 57-74Conference paper, Published paper (Refereed)
Abstract [en]

Rotating machines may encounter rubbing due to contact between stationary and rotating structures, leading to large mechanical vibrations that can cause catastrophic failure. In hydropower machines, rubbing contact could occur for many reasons, such as mass imbalance or mechanical/electrical misalignments. This paper investigates whether squeeze film dampers can improve the contact dynamics of a 45 MW hydropower unit. The squeeze film dampers were installed in series with the upper and lower generator guide bearings, and the reaction forces were predicted based on short bearing approximation. A finite element model was established, and the equation of motion of the rotor–stator system was solved numerically using a MATLAB inbuilt function (ode23tb), taking the rotor speed, the retainer spring stiffness, and damper clearance as control parameters. The simulation results are presented using a bifurcation diagram, Poincaré map, orbit, frequency spectrum and maximum contact force. The results indicated that squeeze film dampers improved the damping characteristics of the hydropower machine and reduced the vibration amplitudes. Consequently, it curtailed the risk of rubbing contact at a critical speed for larger range of load cases, ensuring safe operations. Besides, retainer spring stiffness and damper clearance play an important role in the contact dynamics of the hydropower machine with squeeze film damper. 

Place, publisher, year, edition, pages
Springer Nature, 2024. p. 57-74
Series
Springer Proceedings in Complexity (SPCOM), ISSN 2213-8684, E-ISSN 2213-8692
Keywords [en]
Chaos, Squeeze film damper, Hydropower machine, Rotordynamics, Rubbing, Contact
National Category
Applied Mechanics
Research subject
Machine Design
Identifiers
URN: urn:nbn:se:ltu:diva-105026DOI: 10.1007/978-3-031-60907-7_6Scopus ID: 2-s2.0-85217987906OAI: oai:DiVA.org:ltu-105026DiVA, id: diva2:1849802
Conference
16th International Conference on Chaotic Modeling and Simulation (CHAOS 2023), Heraklion, Crete, Greece, June 13-16, 2023
Funder
Swedish Energy AgencyEnergy ResearchSwedish National Grid
Note

Funder: Swedish Hydropower Centre (SVC);

ISBN for host publication: 978-3-031-60906-0, 978-3-031-60909-1, 978-3-031-60907-7;

This paper has previously appeared as a manuscript in a thesis.

Available from: 2024-04-09 Created: 2024-04-09 Last updated: 2025-04-04Bibliographically approved
In thesis
1. Rotordynamic Modeling and Characterization of Support Elements in Vertical Machines
Open this publication in new window or tab >>Rotordynamic Modeling and Characterization of Support Elements in Vertical Machines
2024 (English)Doctoral thesis, comprehensive summary (Other academic)
Alternative title[sv]
Rotordynamiska Modellering och Karakterisering av Stödelement i Vertikala Maskiner
Abstract [en]

The dynamic properties of rotating machines are highly influenced by supporting elements, such as bearings, seals, damping elements or housings. They play a significant role in regulating the characteristics of the interaction between the rotating and stationary parts of machines. Over the past few years, numerous research studies have been published focusing on the dynamics of such devices across a wide range of applications. The advancement of the research has significantly contributed to enhancing their performance and ensuring the smooth operation of rotating machinery by minimizing excessive vibrations that can lead to catastrophic failure. The research work in this thesis explores the dynamics of supporting elements in vertical rotating machinery, with a particular focus on hydropower applications. In fact, some of the concepts are generic and can be applied to horizontal rotors or any other types of rotating machines. Using numerical simulation and actual measurements, their contribution to the system’s overall performance was investigated. These include the self-induced vibration in vertical application tilting pad journal bearings, and vibration issues observed on a hydropower unit attributed to large bearing clearance. Also, particular attention was given to the influence of the squeeze film damper on the rotor-stator contact dynamics of hydropower units, using tools such as Poincaré maps and bifurcation diagrams.

Moreover, achieving optimal design of such devices requires, among other key aspects, accurate and reliable simulation models to facilitate the prediction and evaluation of their characteristics at any stage in the product development process. In rotordynamic simulations, a common approach for incorporating bearing forces in the system equation is by representing them with stiffness and damping coefficients. For a small vibrational amplitude about a static position, linearized bearing coefficient assumptions can be valid. This is especially applicable for operation under a large radial static load, such as in horizontal rotors, due to the dead weight of the rotor. For vertical rotors, however, the weight of the rotor acts axially, and the radial bearing load is usually low. The bearing coefficients show nonlinearity, making them dependent on the trajectory of the rotor. Therefore, the linear bearing assumption, which is valid for horizontal rotors, does not hold true for vertical rotors. This makes the simulation of a vertical machine more complicated as it typically involves solving the fluid film lubrication model. The classical numerical models can sometimes be computationally demanding and require impractically long computational time. An efficient and fast numerical simulation method which does not significantly affect the accuracy of the result is critical to facilitating the simulation processes effectively. This thesis details the suggested simplifications employed on the bearing models and transformation matrices in the numerical integration procedure. The results from these models were validated using experiments to ensure their reliability.

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2024
Series
Doctoral thesis / Luleå University of Technology 1 jan 1997 → …, ISSN 1402-1544
Keywords
Rotordynamic, Support Element, Bearing, Squeeze Film Damper, Hydropower, Vertical Machine
National Category
Applied Mechanics
Research subject
Machine Design
Identifiers
urn:nbn:se:ltu:diva-105194 (URN)978-91-8048-552-4 (ISBN)978-91-8048-553-1 (ISBN)
Public defence
2024-06-18, B192, Luleå tekniska universitet, Luleå, 09:00 (English)
Opponent
Supervisors
Available from: 2024-04-22 Created: 2024-04-22 Last updated: 2024-05-17Bibliographically approved

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Benti, Gudeta BerhanuAidanpää, Jan-OlovGustavsson, Rolf K.

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