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Mine Production index (MPi): New method to evaluate effectiveness of mining machinery
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics.
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics.
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics.
2014 (English)Conference paper, Oral presentation only (Refereed)
Abstract [en]

OEE has been used in many industries as measure of performance. However due to limitations of original OEE, it has been modified by various researchers. OEE for mining application is special version of classic equation, carries these limitation over. In this paper it has been aimed to modify the OEE for mining application by introducing the weights to the elements of it and termed as Mine Production index (MPi). As a special application of new index MPishovel has been developed by authors. This can be used for evaluating the shovel effectiveness. Based on analysis, utilization followed by performance and availability were ranked in this order. To check the applicability of this index, a case study was done on four electrical and one hydraulic shovel in a Swedish mine. The results shows that MPishovel can evaluate production effectiveness of shovels and determine effectiveness values in optimistic view compared to OEE. MPi with calculation not only give the effectiveness but also can predict which elements should be focused for improving the productivity.

Place, publisher, year, edition, pages
2014.
National Category
Other Civil Engineering
Research subject
Operation and Maintenance
Identifiers
URN: urn:nbn:se:ltu:diva-30690Local ID: 495b4eb9-da2c-4a7f-a685-b9ff750cc268OAI: oai:DiVA.org:ltu-30690DiVA, id: diva2:1003919
Conference
International Conference on Mining and Mineral Engineering : 13/11/2014 - 14/11/2014
Projects
CAMM - Lean mining
Note
Godkänd; 2014; 20140817 (hadhos)Available from: 2016-09-30 Created: 2016-09-30 Last updated: 2017-11-25Bibliographically approved
In thesis
1. Mine Production Assurance Program- Development and Application
Open this publication in new window or tab >>Mine Production Assurance Program- Development and Application
2016 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

ssuring production forms a crucial part of mining business profitability. Factors related to various mine operations, activities and business processes can threaten required/planned mine production.   To address problems and ensure production level in mining, it is necessary to implement a mine production assurance program (MPA). In order to propose a guideline and its component, this study started by reviewing four such techniques used in process industries. Comparing the tools, techniques   and focus with mining productivity and production factors, it was observed that applicability of these methods for mining is limited due to lack of focus on equipment focus, cost focus and other parameters. Similarity of objectives and requirements of equipment focus lead to conclusion that PAP from oil and gas industry seems to be method which can guide MPA.\parAs a basis of MPA, an index is required to create a clear relationship between different situations which can occur in mining operation and production loss. A literature review on mining productivity improvement methods shows availability, utilisation and production performance of equipment are the key factors in determining overall production. A single index applicable for chain operation in mining is needed. A Mine Production index (MPi) is thus proposed. This index involves all three parameters for equipment productivity mentioned above.  Weights associated with MPi calculation for bottleneck equipment can point out critical factors in equipment operation. Once bottleneck equipment and relevant critical factors are known, further analysis can be carried out to determine the possible causes of production loss. By using MPi for machine operations, it is possible to rank machines in terms of production effectiveness. When the study applied MPi to chain operations in a mining case study, a crusher was determined as bottleneck equipment.\parMining operation is heavily influenced by internal and external uncertainties. Operational uncertainties related to equipment includes its key factors leading to production i.e. availability, utilisation and performance. These factors are in turn dependent upon downtime, idle time, rated capacities. External parameters related to weather are based upon location of mining operation. Influence of these factors on production volume, could be used for better decision making during mining operations optimization. To effectively propose a method for correlating internal and external parameters with production volume, case studies in an open pit mine were conducted. During these case studies a multi-regression modelling methodology is used. It was found that at system level availability is important criteria for increasing production. At level of shovel and truck fleet, availability and utilisation are most important characteristics to be focused for reduction in production uncertainty. Environmental factors are although correlate to less variation in production volume compared to operational factors.  Amongst considered environmental factors snowfall is highly influencing followed by rainfall.  At system level  use of maximum capacities of equipment and availability are key point for increasing production. Based on analysis of internal operational factors, it was concluded that capacity of shovel and trucks is underutilised. For shovels availability and idle time are influential factors. For trucks utilisation is highly correlated to production volume generated.  Analysis of environmental factors concluded that, period of zero snowfall and rainfall are perfect condition for equipment production increase. Period when either snowfall or rainfall stabilisation are also equivalent to achieve higher production. Although these production levels are significantly less than period without snow and rain

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2016
Series
Doctoral thesis / Luleå University of Technology 1 jan 1997 → …, ISSN 1402-1544
National Category
Other Engineering and Technologies
Research subject
Mining and Rock Engineering
Identifiers
urn:nbn:se:ltu:diva-61123 (URN)978-91-7583-787-1 (ISBN)978-91-7583-788-8 (ISBN)
Public defence
2016-01-31, F1031, Luleå, Luleå, 10:00 (English)
Supervisors
Available from: 2016-12-19 Created: 2016-12-16 Last updated: 2017-11-24Bibliographically approved

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Lanke, AmolHoseinie, HadiGhodrati, Behzad

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Citation style
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