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Comparison of forming, welding and heat treatment simulations in LS-DYNA and MSC Marc
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.ORCID iD: 0000-0002-1432-444X
2016 (English)In: Proceedings of 10th International Conference on Trends in Welding Research & 9th International Welding Symposium of Japan Welding, American Welding Society (AWS) & Japan Welding Society (JWS), American Welding Society (AWS) & Japan Welding Society (JWS) , 2016, 660-663 p.Conference paper (Refereed)
Abstract [en]

The manufacturing of components for aero engine structures from a flat sheet to the final shape usually requires several steps that may introduce residual stresses and shape distortions in the part. Depending on the magnitude, sign and distribution with respect to the stresses induced by the service load, the remaining stresses may affect the service life of a component, especially when submitted to cyclic loading. Nowadays, several types of software that have the ability to predict the residual stresses and the final shape of a component subjected to various process steps are available. However, literature shows a lack of comparison studies among different software tools for multi-step simulations of a manufacturing process. In this study, the manufacturing process chain of an aerospace component including forming, welding and heat treatment in the nickel-based superalloy 718 is modelled and simulated using the two finite element software codes LS-DYNA and MSC.Marc. The results from the displacement of the blank in the punch stroke direction, the equivalent plastic strain and the von Mises stress are compared between both FE codes. The displacement of the blank after forming is slightly higher in LS-DYNA compared to MSC.Marc, as well as the equivalent plastic strain and the von Mises stress values. This tendency is also observed after trimming and welding. It can also be noted that the distribution of both strains and stresses on the trimmed and welded parts varies between the two compared codes, presumably due to the choice of different solver options, explicit and implicit.

Place, publisher, year, edition, pages
American Welding Society (AWS) & Japan Welding Society (JWS) , 2016. 660-663 p.
Keyword [en]
forming, welding, heat treatment, alloy 718, LS-DYNA, MSC Marc, creep
National Category
Metallurgy and Metallic Materials Applied Mechanics
Research subject
Solid Mechanics
Identifiers
URN: urn:nbn:se:ltu:diva-62835OAI: oai:DiVA.org:ltu-62835DiVA: diva2:1087773
Conference
10th International Conference on Trend in Welding Research & 10th International Welding Symposium of Japan Welding Society (9WS), Tokyo, October 11-14, 2016
Projects
NFFP6 - Virtuell processkedja för plåtformade flygmotorstrukturer i superlegeringar – Validering och demonstrator
Funder
VINNOVA, 2013-01173
Available from: 2017-04-10 Created: 2017-04-10 Last updated: 2017-04-11Bibliographically approved

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Citation style
  • apa
  • harvard1
  • ieee
  • modern-language-association-8th-edition
  • vancouver
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Language
  • de-DE
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Output format
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