CO2 separation plays a vital role in reducing CO2 emissions to combat climate change, in which solvent-based absorption is widely considered the most promising technology. Many conventional chemical and physical solvents have been introduced for CO2 separation, still facing challenges. The critical challenges for the absorption process based on conventional chemical solvents are the volatility, corrosivity, and degradation of the solvents and high regeneration energy demand in solvent regeneration. For the absorption process based on conventional physical solvents, the main challenges are the absorption capacity at low CO2 partial pressure, selectivity of the solvents, and the discharge of volatile organic compounds. Therefore, it is critical to develop an energy-efficient, cost-effective, and environmentally benign technology for CO2 separation based on new solvents. Ionic liquid/deep eutectic solvent (IL/DES) has drawn significant attention as a “green” alternative to conventional solvents in CO2 separation. The reason is that they are relatively nonvolatile, nonflammable, environmentally benign, tunable, and can exhibit good thermal stability and high CO2 solubility. But the main drawback of ILs/DESs is their much higher viscosity than conventional solvents. Several research works have proved that adding cosolvents in ILs/DESs to form hybrid solvents can overcome the disadvantage of the high viscosity of pure IL/DES. However, most work focuses on studying the physicochemical properties, and the research to develop hybrid solvents for CO2 separation covering the whole chain from properties to process is very limited.
This thesis aims to develop hybrid solvents based on ILs/DESs for CO2 separation and study their potential from energy and economic perspectives, where cosolvents were used to adjust the high viscosity of IL/DES. A systematic methodology of IL-/DES-based hybrid solvents for CO2 separation spanning from properties determining, thermodynamic modeling to process design and evaluation, was built up. Several specific DESs/ILs that interacted with CO2 chemically and/or physically aiming for the gas streams with different CO2 concentrations (biogas or flue gas) were studied in this thesis work. A detailed comparison of the performances of IL-/DES-based hybrid solvents in terms of energy and cost with respect to conventional solvents was provided to evaluate their potential as alternatives. Thermodynamic models play an important role to precisely describe and predict the properties of the hybrid solvents. Therefore, the model development considering the micro mechanism was carried out. The main results are summarized below.
The cosolvent (water) greatly affects the properties, energy usage, and environmental impact in the study of using aqueous DES (choline chloride/urea, ChCl/Urea) solution for CO2 separation from biogas, and this aqueous ChCl/Urea with 50 wt.% water shows the lowest energy usage and environmental impact. Compared to three other conventional physical solvents, aqueous ChCl/Urea achieves the lowest cost and energy usage in the scenario of building up a new process for CO2 separation. At the same time, aqueous ChCl/Urea shows the second-lowest cost and energy usage in the scenario of retrofitting an existing process. The solvent properties, including CO2 solubility, selectivity, and viscosity, are the three key properties in developing novel physical solvents for CO2 separation.
The investigation of a series of novel N-alkyl-N-methylmorpholinium-based ILs with acetate as counterpart anion for CO2 separation shows that their CO2 solubilities increase with the increase of alkyl chain length in the cation, even in their aqueous solutions. The use of this novel aqueous N-butyl-N-methylmorpholinium acetate IL solution for CO2 separation from biogas shows the lowest energy usage and the smallest equipment size compared to other conventional physical solvents. The water acting as a cosolvent decreases the viscosity significantly, leading to a comparable mass transfer rate to the low viscous solvent. The modified process using this novel aqueous IL exhibits a 24.7% lower cost than the original water scrubbing. A new solvent screening index linking solvent properties and the cost is further formulated, providing a fast and quantitative criterion to screen solvent for CO2 separation from biogas, free from the steps of process simulation and cost estimation.
The hybrid solvents formed by IL (1-butyl-3-methylimidazolium acetate) and cosolvents were investigated in CO2 capture from post-combustion flue gas and compared with the amine-based process. The techno-economic analysis of the new IL-based process integrated with waste heat recovery, when the CO2 capture rate is 90% and the CO2 purity in the recovered gas reaches 94%, shows that, compared with the aqueous amine solution, this new process exhibits a 45% decrease in utility cost and a 10% reduction in the total CO2 capture cost.
In the model development, the model based on excess Gibbs free energy was developed to describe the macro properties of IL-H2O systems (enthalpy of mixing, osmotic coefficient) and interpret their microstructures (real ionic strength, IL-dissociation, ionic hydration). This study clarifies the role of association and hydration in model development. The model reflecting the intrinsic mechanism of dissociation and hydration competition gives the best modeling results, and the predicted real ionic strength can be used to reliably estimate the electrical conductivities.