System disruptions
We are currently experiencing disruptions on the search portals due to high traffic. We are working to resolve the issue, you may temporarily encounter an error message.
Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Image-based algorithm for nozzle adhesion detection in powder-fed directed-energy deposition
Development Department, Sauer GmbH LASERTEC, DMG MORI AG, Pfronten 87459, Germany.
Development Department, Sauer GmbH LASERTEC, DMG MORI AG, Pfronten 87459, Germany.
Development Department, Sauer GmbH LASERTEC, DMG MORI AG, Pfronten 87459, Germany.
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Product and Production Development. Additive Manufacturing and Printing, Fraunhofer Institute for Material and Beam Technology IWS, Dresden 01277, Germany.
Show others and affiliations
2020 (English)In: Journal of laser applications, ISSN 1042-346X, E-ISSN 1938-1387, Vol. 32, no 2, article id 022021Article in journal (Refereed) Published
Abstract [en]

The rapidly growing technological innovation of directed energy deposition leads to an increase in part complexity as well as quality and mechanical properties of manufacturable components. However, the variety of process parameters and influencing factors still requires skilled operators, who observe the machine tools. For an unobserved use of deposition welding machines, well parametrized and validated monitoring systems have to analyze the process to detect irregularities and finally initiate a machine stop. This study focuses on nozzle adhesions that frequently occur when tool or high-speed steels are processed. This effect leads to decreasing quality or ultimately to a failure of the whole welding process. In this work, the authors present an algorithm and the corresponding parametrization to automatically detect nozzle adhesions based on images from a coaxial camera, integrated in the laser head. The algorithm is based on a detailed image analysis from which temporal and spatial patterns are derived. In particular, the algorithm calculates a nozzle adhesion indicator based on the heat intensity distribution in an experimentally derived shaped area on the inner nozzle boundary. It is parametrized in such a way that process-critical adhesions are detected. The algorithm was parametrized using an experimental setup with four materials: stainless steel (X2CrNiMo17-12-2), tool steel (X35CrMoMn7-2-1), high-speed steel (HS6-5-2C), and the nickel-based alloy NiCr19NbMo.

Place, publisher, year, edition, pages
Laser Institute of America , 2020. Vol. 32, no 2, article id 022021
Keywords [en]
directed energy deposition, laser metal deposition, laser cladding, nozzle adhesion, image processing, melt pool, coaxial monitoring, process monitoring
National Category
Manufacturing, Surface and Joining Technology
Research subject
Manufacturing Systems Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-79044DOI: 10.2351/7.0000070ISI: 000530410000002Scopus ID: 2-s2.0-85111977486OAI: oai:DiVA.org:ltu-79044DiVA, id: diva2:1432921
Note

Godkänd;2020;Nivå 0;2020-05-28 (alebob); Konferensartikel i tidskrift

Available from: 2020-05-28 Created: 2020-05-28 Last updated: 2021-08-17Bibliographically approved

Open Access in DiVA

No full text in DiVA

Other links

Publisher's full textScopus

Authority records

Brückner, Frank

Search in DiVA

By author/editor
Brückner, Frank
By organisation
Product and Production Development
In the same journal
Journal of laser applications
Manufacturing, Surface and Joining Technology

Search outside of DiVA

GoogleGoogle Scholar

doi
urn-nbn

Altmetric score

doi
urn-nbn
Total: 132 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf