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Assessment of Cutting Forces and Temperature in Tapered Milling of Stone–Plastic Composite Using Response Surface Methodology
College of Furnishings and Industrial Design, Nanjing Forestry University, Nanjing, 210037, Jiangsu, China.
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Wood Science and Engineering.ORCID iD: 0000-0001-7091-6696
College of Materials Science and Engineering, Nanjing Forestry University, Nanjing, 210037, Jiangsu, China.
College of Materials Science and Engineering, Nanjing Forestry University, Nanjing, 210037, Jiangsu, China.
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2020 (English)In: JOM: The Member Journal of TMS, ISSN 1047-4838, E-ISSN 1543-1851, Vol. 72, no 11, p. 3917-3925Article in journal (Refereed) Published
Abstract [en]

In the machining of stone–plastic composites, the cutting efficiency and increased economy are important considerations. To this end, stone–plastic composite was up-milled using tapered cutters. Cutting forces and temperature were measured under varied angle geometries and cutting parameters. Response surface methodology allowed the analysis of changes in cutting forces and temperature, and the significant contributions of each variable and their two-level interactions were determined. Correlations between actual and predicted results were found by developing mathematical models for cutting forces and temperature, which can be used to make accurate predictions. Finally, the optimisation of cutting conditions for tapered milling stone–plastic composites by minimising cutting forces and temperature was determined as taper angle 75°, feed per tooth 0.44 mm and cutting depth 0.5 mm. It is proposed that these parameters be adopted in industrial machining for higher machining efficiency and lower production cost.

Place, publisher, year, edition, pages
Springer, 2020. Vol. 72, no 11, p. 3917-3925
Keywords [en]
Composite material, tapered cutting tool, cutting performance, RSM, optimization
National Category
Other Mechanical Engineering
Research subject
Wood Science and Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-80945DOI: 10.1007/s11837-020-04368-1ISI: 000570463600002Scopus ID: 2-s2.0-85091189726OAI: oai:DiVA.org:ltu-80945DiVA, id: diva2:1471185
Note

Validerad;2020;Nivå 2;2020-11-10 (alebob)

Available from: 2020-09-28 Created: 2020-09-28 Last updated: 2022-03-16Bibliographically approved

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Buck, Dietrich

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