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Mould wear-out prediction in the plastic injection moulding industry: a case study
Department of Applied Mathematics and Computer Science, Technical University of Denmark, Kongens Lyngby, Denmark.
Department of Applied Mathematics and Computer Science, Technical University of Denmark, Kongens Lyngby, Denmark.
Luleå University of Technology, Department of Business Administration, Technology and Social Sciences, Business Administration and Industrial Engineering. Department of Applied Mathematics and Computer Science, Technical University of Denmark, Kongens Lyngby, Denmark.ORCID iD: 0000-0003-4222-9631
2020 (English)In: International journal of computer integrated manufacturing (Print), ISSN 0951-192X, E-ISSN 1362-3052, Vol. 33, no 12, p. 1245-1258Article in journal (Refereed) Published
Abstract [en]

The current work addresses an industrial problem related to injection moulding manufacturing with focus on mould wear-out prediction. Real data sets are provided by an industrial partner that uses a multitude of moulds with different shapes and sizes in its production. An analysis of the data is presented and begins with clustering the moulds based on their characteristics and pre-chosen running settings. Using the results of the clustering, the mould wear-out is modelled using Kaplan- Meier survival curves. Furthermore, a random survival forest model is fitted for comparison and model performance is assessed. The main novelty of the case study is the implementation of mould wear-out prediction in real-time with the outcomes presented in terms of conditional survival curves including a proposed early warning system. For visualization and further industrial imple- mentation, an R Shiny dashboard is developed and presented.

Place, publisher, year, edition, pages
Taylor & Francis, 2020. Vol. 33, no 12, p. 1245-1258
Keywords [en]
Industry 4.0, predictive maintenance, injection moulding, mixed data, reliability analysis, censored data, mould wear-out
National Category
Reliability and Maintenance
Research subject
Quality technology and logistics
Identifiers
URN: urn:nbn:se:ltu:diva-81113DOI: 10.1080/0951192X.2020.1829062ISI: 000575990800001Scopus ID: 2-s2.0-85092411842OAI: oai:DiVA.org:ltu-81113DiVA, id: diva2:1475692
Note

Validerad;2021;Nivå 2;2021-01-18 (johcin);

Finansiär: Manufacturing Academy of Denmark

Available from: 2020-10-13 Created: 2020-10-13 Last updated: 2021-01-18Bibliographically approved

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Kulahci, Murat

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