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Minor cutting edge force contribution in wood bandsawing
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Wood Science and Engineering.ORCID iD: 0000-0002-7287-807x
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Wood Science and Engineering.ORCID iD: 0000-0002-0145-080x
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Wood Science and Engineering. Process and Product Development, LSAB, Långshyttan, Sweden.
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Wood Science and Engineering.ORCID iD: 0000-0002-3444-9194
2022 (English)In: Journal of Wood Science, ISSN 1435-0211, E-ISSN 1611-4663, Vol. 68, article id 18Article in journal (Refereed) Published
Abstract [en]

As the sawmill industry is moving towards thinner bandsaws for higher yields, it is important to study the cutting force in more detail. The cutting force can be split into two zones. Zone I concerns the force on the major cutting edge as well as the friction force on the major first flank. Zone II considers the forces on the minor cutting edges as well as the friction forces on the minor first flanks. Zone II cutting can significantly affect the cutting force and has not been studied in great detail. Frozen, non-frozen and dry heartwood of Norway spruce and Scots pine were cut using different tooth geometries and the cutting force was measured. The major cutting edge, clearance, band thickness, minor cutting edge angle and minor cutting edge clearance angle were investigated. The y-intercept of the cutting force–width graph was used as the Zone II force (at this point the Zone I forces are assumed to be zero). The Zone II force contribution to the cutting force was studied. The results show that frozen wood has less elastic spring-back and therefore less Zone II cutting. Dried wood showed a significantly higher degree of Zone II cutting (55−75% contribution to the cutting force). Changing the major cutting edge from 2.87 mm to 1.6 mm resulted in 10–15% higher Zone II force contributions.

Place, publisher, year, edition, pages
Springer, 2022. Vol. 68, article id 18
Keywords [en]
Saw, Minor cutting edge, Norway spruce, Scots pine, Clearance angle, Minor first flank, Major cutting edge
National Category
Other Mechanical Engineering
Research subject
Wood Science and Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-87467DOI: 10.1186/s10086-022-02023-8ISI: 000770757500001Scopus ID: 2-s2.0-85126815724OAI: oai:DiVA.org:ltu-87467DiVA, id: diva2:1602380
Projects
IPOS-DP2-AP9NGenTools
Funder
Swedish Energy AgencySwedish Research Council FormasVinnova
Note

Validerad;2022;Nivå 2;2022-03-21 (sofila);

Funder: BioInnovation (2017-02697)

Available from: 2021-10-12 Created: 2021-10-12 Last updated: 2022-07-06Bibliographically approved
In thesis
1. Monitoring Single Tooth Cutting Forces in Wood Bandsawing
Open this publication in new window or tab >>Monitoring Single Tooth Cutting Forces in Wood Bandsawing
2021 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

For economic and environmental benefits, sawmills can reduce their waste by sawing with thinner bandsaw blades. When altering the cutting tooth geometry, it is vital to monitor the sawing process in realistic wood conditions such as frozen (green), non-frozen (green) and dried. The fundamental way to monitor the sawing process is to analyse the cutting forces when single cutting teeth interact with the wood. The three cutting forces acting on a sawtooth are the main, normal, and lateral forces. The main force can be split into two: 1) cutting by the main edge and 2) cutting by the side edges (the side force). The objective of this thesis work was to examine the main, side and normal forces in different wood conditions while cutting with different tooth geometries. In sawing, it is desired for the main and side forces to be minimised, and the normal force should remain close to zero. Two abundant Scandinavian wood species were considered: Norway spruce (Picea abies (L.) Karst.) and Scots pine (Pinus sylvestris L.) in non-frozen, frozen and dried conditions. The heartwood and sapwood were tested separately for non-frozen and frozen wood. The altered tooth geometries were the cutting width, clearance, band thickness, and the radial and tangential clearance angles.The main force was approximately 75% lower for the narrowest cutting tooth of 1.6 mm compared to the reference 2.87 mm wide tooth used in the industry. Narrow cutting teeth could, however, result in faster tool wear and vibrations. The main force was higher in pine than spruce due to the higher density of pine. Frozen sapwood showed distinctly higher main forces. The radial and tangential clearance angles had a negligible effect on the main force. There was a slight reduction in the main force in frozen sapwood at high radial and tangential clearance angles of 6◦. In frozen sapwood, the normal force was highly negative and self-feeding was observed. The normal force was less negative for narrower cutting teeth and at high radial and tangential clearance angles of 6◦. The cutting width, clearance and radial and tangential clearance angles did not have a notable effect on the normal forces in the remaining wood conditions, and the forces remained close to zero. The elastic spring-back plays an important role in side cutting and can be as high as 4 mm. Frozen wood has less elastic spring-back and, therefore, less side cutting. The percentage of side cutting to the main force was between 55% - 75% for dried wood. Lower clearance and lower radial and tangential clearance angles resulted in more side cutting due to increased contact between the teeth and elastic spring-back.The results show that special consideration needs to be taken when sawing frozen sapwood in the winter. Furthermore, the side cutting force plays a larger role when the cutting width is reduced and in dried wood and needs to be studied in more detail to understand its impact on the cutting process better.v

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2021
Series
Licentiate thesis / Luleå University of Technology, ISSN 1402-1757
National Category
Other Mechanical Engineering
Research subject
Wood Science and Engineering
Identifiers
urn:nbn:se:ltu:diva-87468 (URN)978-91-7790-950-7 (ISBN)978-91-7790-951-4 (ISBN)
Presentation
2021-12-14, Hörsal A193, Forskargatan 1, Skellefteå, 10:00 (English)
Opponent
Supervisors
Available from: 2021-10-13 Created: 2021-10-12 Last updated: 2021-11-23Bibliographically approved

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Meulenberg, VanessaEkevad, MatsSvensson, MikaelBroman, Olof

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