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Performance Analysis of a Silo-SlideGate-Feeder System to Regulate the Ore Flow by DEM Simulation
Instituto Tecnológico Vale, Ouro Preto, Brazil; Programa de Pós-Graduação em Instrumentação, Controle e Automação de Processos de Mineração, Universidade Federal de Ouro Preto e Instituto Tecnológico Vale, Ouro Preto, Brazil.ORCID iD: 0000-0003-2884-3491
Vale S.A., Rio de Janeiro, Brazil.
Vale S.A., Rio de Janeiro, Brazil.
Luleå University of Technology, Department of Computer Science, Electrical and Space Engineering, Signals and Systems.ORCID iD: 0000-0001-9821-0281
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2022 (English)In: Journal of Control, Automation and Electrical Systems, ISSN 2195-3880, Vol. 33, no 4, p. 1310-1318Article in journal (Refereed) Published
Abstract [en]

Severe variability of fresh feed ore flowrate in a crushing circuit may cause some operational damages. Related issues include conveyor belt and sieves overload, interlocked crushers, early equipment wear, and silos overflow. Usually, the speed of feeders is used to control the ore output from silos; however, it is ineffective in regulating the height of material carried by the feeder. The introduction of a slide gate in the primary silo of the crushing circuit is an alternative to increase the degree of freedom for controlling the fresh ore flowrate. This paper presents a numerical simulation using a discrete element method (DEM) applied in a silo-gate-feeder system. The simulated model is based on parameters from a Vale’s iron ore beneficiation plant located in Serra Leste Mine, city of Curionópolis, Brazil. The simulation was carried out using the software Siemens Star CCM+ ®. Three scenarios were evaluated, such as changes in the slide gate aperture. The results show that regulating the feeder speed simultaneously with the gate aperture provides a novel control strategy to reduce variability in fresh ore flowrate. The best simulation result reduced in about 11% the variability flowrate compared with the case with no slide gate.

Place, publisher, year, edition, pages
Springer, 2022. Vol. 33, no 4, p. 1310-1318
Keywords [en]
Numerical simulation, DEM, Apron feeder, Sliding gate
National Category
Control Engineering
Research subject
Automatic Control
Identifiers
URN: urn:nbn:se:ltu:diva-88665DOI: 10.1007/s40313-021-00879-7ISI: 000737754900007Scopus ID: 2-s2.0-85122232461OAI: oai:DiVA.org:ltu-88665DiVA, id: diva2:1624682
Note

Validerad;2022;Nivå 2;2022-08-19 (sofila);

Funder:  Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES), Finance Code 001; the Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq) (402759/2018-4),(444425/2018-7);  Fundação de Amparo à Pesquisa do Estado de Minas Gerais (FAPEMIG).

Available from: 2022-01-04 Created: 2022-01-04 Last updated: 2022-08-19Bibliographically approved

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Yamashita, Andre Shigueo

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