Influence of Counter Surface Roughness and Lay on the Tribological Behaviour of Self-Lubricating Bearing Materials in Dry Sliding Conditions at High Contact Pressures Show others and affiliations
2022 (English) In: Lubricants, E-ISSN 2075-4442, Vol. 10, no 8, article id 167Article in journal (Refereed) Published
Abstract [en]
In Kaplan turbines, the most critical components are the self-lubricating polymer composite bearings used to control the guide vanes and the turbine blades. Reducing the sliding wear and friction of these bearings can benefit both the economy and the environment, including longer useful life, lower operational costs, and higher efficiency. In this study, the influence of stainless-steel counter surface roughness and lay on the tribological behaviour of three bearing materials used in hydropower applications were investigated using a linear reciprocating flat-on-flat configuration under high contact pressure and low sliding speed. The surface roughness was measured using white light interferometry. SEM and EDS analysis were used to investigate the worn surfaces. Results from this study show that overly smooth surfaces result in higher friction and wear of the counter surface, while rougher surfaces have a negative effect on the wear of the polymers. Highest surface coverage using protective transfer layers is found on the steel surfaces with the perpendicular lay and is accompanied with a lower coefficient of friction compared to the parallel lay. The dominant wear mechanism of the bearing materials changes from delamination wear to abrasive wear between the lowest and the intermediate roughness for steel surfaces with the parallel lay. It can be concluded that counter surface topography has a significant influence on the tribological behaviour of these bearing materials and that the effect differs between the self-lubricating polymer composites.
Place, publisher, year, edition, pages MDPI, 2022. Vol. 10, no 8, article id 167
Keywords [en]
surface roughness, surface lay, topography, sliding wear, sliding friction, self-lubricating, solid lubricants, polymer composites, transfer layers, high contact pressure
National Category
Other Materials Engineering
Research subject Machine Elements; Experimental Mechanics
Identifiers URN: urn:nbn:se:ltu:diva-92847 DOI: 10.3390/lubricants10080167 ISI: 000846611600001 Scopus ID: 2-s2.0-85137329756 OAI: oai:DiVA.org:ltu-92847 DiVA, id: diva2:1694383
Projects Swedish Hydropower Centre (SVC)
Note Validerad;2022;Nivå 2;2022-09-09 (hanlid)
2022-09-092022-09-092022-09-20 Bibliographically approved