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The effect of turbulence on the conversion of coal under blast furnace raceway conditions
TU Wien, Institute of Chemical, Environmental and Bioscience Engineering, Getreidemarkt 9/166, 1060 Vienna, Austria.
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Energy Science. SINTEF Energi A.S., Sem Saelands vei 11, 7034 Trondheim, Norway.ORCID iD: 0000-0002-9184-8722
SINTEF Energi A.S., Sem Saelands vei 11, 7034 Trondheim, Norway.
TU Wien, Institute of Chemical, Environmental and Bioscience Engineering, Getreidemarkt 9/166, 1060 Vienna, Austria; K1-Met GmbH, Area 4 - Simulation and Analyses, Stahlstrasse 14, BG 88, 4020 Linz, Austria.
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2023 (English)In: Fuel, ISSN 0016-2361, E-ISSN 1873-7153, Vol. 331, no Part 2, article id 125840Article in journal (Refereed) Published
Abstract [en]

The main production route for steel in Europe is still via the blast furnace. Computational fluid dynamics (CFD) can be used to analyze the process virtually and thus improve its performance. Different reducing agents can be used to (partially) substitute the coke and consequently reduce overall emissions. To analyze different reducing agents effectively using CFD, their conversion process has to be modeled accurately. Under certain conditions, coal particles can cluster as the result of turbulence effects, which further reduces the mass transfer to the coal surface and consequently the conversion rate. We analyze the effect of turbulence under blast furnace raceway conditions on the conversion of coal particles and on the overall burnout. The model is applied in RANS to polydisperse particle systems and this is then compared to the simplified monodisperse assumption. Additionally, the model is extended by adding gasification reactions. Overall, we find that the turbulent effects on coal conversion are significant under blast furnace raceway conditions and should be considered in further simulations. Furthermore, we show that an a-priori assessment is difficult because the analysis via averaged quantities is impractical due to a strong variation of conditions in the furnace. Therefore, the effects of turbulence need to be correlated to the regions of conversion.

Place, publisher, year, edition, pages
Elsevier, 2023. Vol. 331, no Part 2, article id 125840
Keywords [en]
Coal combustion, Blast furnace, Turbulence effects, Kinetic-diffusion limited, Computational fluid dynamics
National Category
Energy Engineering
Research subject
Energy Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-93046DOI: 10.1016/j.fuel.2022.125840ISI: 000875878400001Scopus ID: 2-s2.0-85137628767OAI: oai:DiVA.org:ltu-93046DiVA, id: diva2:1696175
Note

Validerad;2022;Nivå 2;2022-09-15 (joosat);

Funder: K1-METGmbH, Austria, metallurgical competence center; TU Wien Bibliothek, Austria

Available from: 2022-09-15 Created: 2022-09-15 Last updated: 2022-11-10Bibliographically approved

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Haugen, Nils Erland

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