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Hybrid robust convolutional autoencoder for unsupervised anomaly detection of machine tools under noises
College of Mechanical and Vehicle Engineering, Hunan University, Changsha, 410082, China.
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics. College of Mechanical and Vehicle Engineering, Hunan University, Changsha, 410082, China.ORCID iD: 0000-0002-8018-1774
College of Mechanical and Vehicle Engineering, Hunan University, Changsha, 410082, China.
Department of Management Science, University of Strathclyde, Glasgow, G1 1XQ, UK.
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2023 (English)In: Robotics and Computer-Integrated Manufacturing, ISSN 0736-5845, E-ISSN 1879-2537, Vol. 79, article id 102441Article in journal (Refereed) Published
Abstract [en]

Anomaly detection of machine tools plays a vital role in the machinery industry to sustain efficient operation and avoid catastrophic failures. Compared to traditional machine learning and signal processing methods, deep learning has greater adaptive capability and end-to-end convenience. However, challenges still exist in recent research in anomaly detection of machine tools based on deep learning despite the marvelous endeavors so far, such as the necessity of labeled data for model training and insufficient consideration of noise effects. During machine operation, labeled data is often difficult to obtain; the collected data contains varying degrees of noise disturbances. To address the above challenges, this paper develops a hybrid robust convolutional autoencoder (HRCAE) for unsupervised anomaly detection of machine tools under noises. A parallel convolutional distribution fitting (PCDF) module is constructed, which can effectively fuse multi-sensor information and enhance network robustness by training in parallel to better fit the data distribution with unsupervised learning. A fused directional distance (FDD) loss function is designed to comprehensively consider the distance and angle differences among the data, which can effectively suppress the influence of noises and further improve the model robustness. The proposed method is validated by real computer numerical control (CNC) machine tool data, obtaining better performance of unsupervised anomaly detection under different noises compared to other popular unsupervised improved autoencoder methods.

Place, publisher, year, edition, pages
Elsevier, 2023. Vol. 79, article id 102441
Keywords [en]
Machine tools, Deep learning, Unsupervised anomaly detection, Hybrid robust convolutional autoencoder, Noises
National Category
Computer Engineering
Research subject
Operation and Maintenance
Identifiers
URN: urn:nbn:se:ltu:diva-92934DOI: 10.1016/j.rcim.2022.102441ISI: 000858951200003Scopus ID: 2-s2.0-85136655549OAI: oai:DiVA.org:ltu-92934DiVA, id: diva2:1696409
Note

Validerad;2022;Nivå 2;2022-09-16 (hanlid);

Funder: National Natural Science Foundation of China (51905160); Natural Science Fund for Excellent Young Scholars of Hunan Province (2021JJ20017)

Available from: 2022-09-16 Created: 2022-09-16 Last updated: 2022-11-09Bibliographically approved

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Shao, Haidong

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