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Multi-objective optimization and prediction of surface roughness and printing time in FFF printed ABS polymer
Department of Mechanical Engineering, KPR Institute of Engineering and Technology, Coimbatore, Tamil Nadu, India.
Department of Robotics and Automation Engineering, PSG College of Technology, Coimbatore, Tamil Nadu, India.
Centre for Bio Materials, Cellular and Molecular Theranostics, Vellore Institute of Technology, Vellore, Tamil Nadu, India.
Department of Chemical Engineering and Materials Science, University of Southern California, Los Angeles, 90089, USA.
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2022 (English)In: Scientific Reports, E-ISSN 2045-2322, Vol. 12, article id 16887Article in journal (Refereed) Published
Abstract [en]

In this study, fused filament fabrication (FFF) printing parameters were optimized to improve the surface quality and reduce the printing time of Acrylonitrile Butadiene Styrene (ABS) polymer using the Analysis of Variance (ANOVA), it is a statistical analysis tool. A multi-objective optimization technique was employed to predict the optimum process parameter values using particle swarm optimization (PSO) and response surface methodology (RSM) techniques. Printing time and surface roughness were analyzed as a function of layer thickness, printing speed and nozzle temperature. A central composite design was preferred by employing the RSM method, and experiments were carried out as per the design of experiments (DoE). To understand the relationship between the identified input parameters and the output responses, several mathematical models were developed. After validating the accuracy of the developed regression model, these models were then coupled with PSO and RSM to predict the optimum parameter values. Moreover, the weighted aggregated sum product assessment (WASPAS) ranking method was employed to compare the RSM and PSO to identify the best optimization technique. WASPAS ranking method shows PSO has finer optimal values [printing speed of 125.6 mm/sec, nozzle temperature of 221 °C and layer thickness of 0.29 mm] than the RSM method. The optimum values were compared with the experimental results. Predicted parameter values through the PSO method showed high surface quality for the type of the surfaces, i.e., the surface roughness value of flat upper and down surfaces is approximately 3.92 µm, and this value for the other surfaces is lower, which is approximately 1.78 µm, at a minimum printing time of 24 min.

Place, publisher, year, edition, pages
Springer Nature, 2022. Vol. 12, article id 16887
National Category
Textile, Rubber and Polymeric Materials Materials Chemistry
Research subject
Structural Engineering
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URN: urn:nbn:se:ltu:diva-93637DOI: 10.1038/s41598-022-20782-8ISI: 000865124900034PubMedID: 36207348Scopus ID: 2-s2.0-85139571689OAI: oai:DiVA.org:ltu-93637DiVA, id: diva2:1704530
Note

Validerad;2022;Nivå 2;2022-10-18 (hanlid)

Available from: 2022-10-18 Created: 2022-10-18 Last updated: 2022-11-11Bibliographically approved

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Shanmugam, VigneshwaranDas, Oisik

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