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Morphological and dynamic mechanical properties of biobased epoxy composites with anisotropic, green carbon aerogels as reinforcement
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science.ORCID iD: 0000-0002-3171-5979
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Fluid and Experimental Mechanics.
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Fluid and Experimental Mechanics.ORCID iD: 0000-0001-7395-3302
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science. Department of Mechanical & Industrial Engineering (MIE), University of Toronto, Toronto, Ontario, M5S 3G8, Canada; Wallenberg Wood Science Center (WWSC).ORCID iD: 0000-0003-4762-2854
2025 (English)In: Composites Part B: Engineering, ISSN 1359-8368, E-ISSN 1879-1069, Vol. 290, article id 111962Article in journal (Refereed) Published
Abstract [en]

Hierarchically porous, anisotropic, and green carbon aerogels (CAs) prepared from second most abundant and underutilized biopolymer lignin is used together with biobased epoxy resin to prepare green composite materials with superior mechanical properties. Green and facile preparation route involving ice-templating, lyophilization followed by carbonization was followed for the preparation of CAs. Ice-templating cooling rate is an important parameter in determining the porous structure of the CAs and by choosing a slower cooling rate bigger macropores can be achieved which facilitate the capillary impregnation of the epoxy resin through the CA structure. Hence in this study a cooling rate of 5 K/min was used and the CAs were prepared at 1000 °C from lignin/CNF suspensions containing 3, 5 and 7 wt% of total solid contents. Composites prepared using these CAs as reinforcements showed interesting morphologies which were analyzed using scanning electron microscopy and X-Ray microtomography. Prepared composites contained a mass fraction of 5–9 wt% of CAs. Composites showed remarkable 72 % higher dynamic mechanical properties compared to neat epoxy. Thus, this study introduces new synthesis strategy for carbon composites with completely biobased anisotropic CAs as oriented and strong reinforcements.

Place, publisher, year, edition, pages
Elsevier, 2025. Vol. 290, article id 111962
National Category
Composite Science and Engineering
Research subject
Wood and Bionanocomposites; Fluid Mechanics; Experimental Mechanics
Identifiers
URN: urn:nbn:se:ltu:diva-93698DOI: 10.1016/j.compositesb.2024.111962ISI: 001358429600001Scopus ID: 2-s2.0-85208673420OAI: oai:DiVA.org:ltu-93698DiVA, id: diva2:1708861
Funder
Bio4EnergySwedish Research Council, (Carbon Lignin 2017-04240)
Note

Validerad;2024;Nivå 2;2024-11-21 (joosat);

This article has previously appeared as a manuscript in a thesis.

Available from: 2022-11-07 Created: 2022-11-07 Last updated: 2024-12-17Bibliographically approved
In thesis
1. Trees to supercapacitors: green energy storage for sustainable future
Open this publication in new window or tab >>Trees to supercapacitors: green energy storage for sustainable future
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Currently the world is transitioning to a fossil free and circular economy-based development to achieve the environmental and climate objectives along with the sustainable development goals. To achieve this target, efficient use of resource materials is important, which can increase the lifetime and economic value of the resources while decreasing both the extraction of new raw materials and landfill waste. Hence replacing conventional fossil based raw materials with bio-based raw materials play an important role in the circular economy. In addition to that, lack of green and environment friendly energy storage systems to meet the increasing global energy demand is another major challenge faced by countries across the world. Within this context, the overall objective of this study is to use biomass based raw materials for the development of biocarbon that can make energy storage “greener”, thereby addressing the sustainability objectives and energy storage demands. 

In this work, the second most abundant biopolymer on earth, lignin has been utilized as the raw material for making carbon aerogels (CAs) which are extremely light, hierarchically porous, having high specific surface area with interconnected microstructure and mechanically stable. CAs were prepared by carbonizing the aerogels prepared using lignin and cellulose nanofibers (CNFs). Lignin and CNFs were mixed to make aqueous lignin/CNF suspensions which were subjected to unidirectional ice-templating process to obtain directionally arranged ice crystals in the frozen suspension. Freeze drying was performed for sublimating the ice crystals resulting in lignin/CNFs aerogels with directional porosity. These lignin/CNFs aerogels were further carbonized to obtain CAs which were evaluated for their suitability as supercapacitor electrodes. 

Results from this work demonstrated the potential of lignin-based carbon aerogels as suitable materials for future energy storage applications. Kraft lignin (KL) based CAs showed superior properties compared to soda lignin (SL) based CAs. The type of CNF used, whose function is to modify the rheology of lignin/CNF suspensions and act as sacrificial template during carbonization, was also shown to have an impact on the microstructure of CAs. Mechanically fibrillated CNFs resulted in CAs with more mesoporous (pore size between 2-50 nm) microstructure which is advantageous of energy storage applications. Graphene quantum dots (GQDs) prepared from biochar was used as capacitance enhancer for KL based CAs. Introduction of GQDs on the surface of CAs resulted in the improvement of specific capacitance. Further improvement in the microstructure and specific capacitance was achieved by controlling the process parameters during ice-templating process. Ice templating cooling rate and solid content of lignin/CNFs suspensions were varied systematically and observed that ice templating cooling rate had predominant influence on the microstructure of CAs. Effect of carbonization temperature on the final carbon structure was investigated by preparing carbon particles from different technical lignins and the results showed that carbon particles produced from SL is more graphitic and electrically conductive. The dependance of microstructure on the ice templating cooling rate was utilized for the preparation of CAs reinforced carbon epoxy composites with superior mechanical properties. 

In summary, this thesis demonstrates that unidirectional ice-templating, freeze drying followed by direct carbonization route of preparation of lignin based CAs is a green and effective strategy for making supercapacitor electrodes for energy storage application. Results indicated that type of lignin, ice-templating cooling rate, and carbonization temperature affect the microstructure and electrochemical performance of the carbon electrodes. This study opens new opportunities to investigate the usage of lignin-based carbon materials for meeting the demands of future energy storage devices. 

Place, publisher, year, edition, pages
Luleå: Luleå tekniska universitet, 2022
Series
Doctoral thesis / Luleå University of Technology 1 jan 1997 → …, ISSN 1402-1544
National Category
Other Materials Engineering
Research subject
Wood and Bionanocomposites
Identifiers
urn:nbn:se:ltu:diva-93688 (URN)978-91-8048-200-4 (ISBN)978-91-8048-201-1 (ISBN)
Public defence
2022-12-16, E246, Luleå tekniska universitet, Luleå, 10:00 (English)
Opponent
Supervisors
Available from: 2022-10-24 Created: 2022-10-22 Last updated: 2024-11-17Bibliographically approved

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Thomas, BonyLycksam, HenrikForsberg, FredrikOksman, Kristiina

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