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Equivalent stress concept to account for the effect of local cyclic stress ratio on transverse cracking in tension-tension fatigue
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science.ORCID iD: 0000-0002-7524-0661
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science.
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science.ORCID iD: 0000-0002-5948-7525
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science.ORCID iD: 0000-0001-9649-8621
(English)Manuscript (preprint) (Other academic)
Keywords [en]
Polymer-matrix composites, Fatigue, Transverse cracking, Statistical methods.
National Category
Composite Science and Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-104371OAI: oai:DiVA.org:ltu-104371DiVA, id: diva2:1840276
Available from: 2024-02-23 Created: 2024-02-23 Last updated: 2024-02-23
In thesis
1. Transverse cracking in cross-ply composites during static and fatigue loading at different temperatures
Open this publication in new window or tab >>Transverse cracking in cross-ply composites during static and fatigue loading at different temperatures
2024 (English)Doctoral thesis, comprehensive summary (Other academic)
Alternative title[sv]
Transversella sprickor i korslaminat under statisk och utmattningsbelastning vid olika temperaturer
Abstract [en]

Polymer composite laminates are preferred in many load bearing applications for its tailorable mechanical properties while offering light-weight solution, corrosive resistance etc. Hence, polymer composites are attractive material choice for aircraft manufacturers to reduce weight and emissions. However, one of the challenges existing in composite laminates is accumulation of damage before final failure, that reduces mechanical properties of the composite laminates during service life. Hence it is crucial to develop a reliable model to predict damage and consequently mechanical properties degradation. The thesis focuses on transverse/intralaminar cracks, that are the first form of damage to appear in off-axis layers of composite laminates when subjected to tensile load and they increase in number with increase in load. Transverse crack growth in numbers was analyzed in terms of transverse crack density (= number of cracks / observed length) growth. Appended papers present methodologies developed using statistical transverse failure stress distribution approach to predict the transverse crack density growth when composite laminates subjected to quasi-static tensile and tension-tension fatigue loading at different temperatures. For that purpose, continuous fibers reinforced polymer composite cross-ply laminates containing different material systems were manufactured, and damage growth was studied in 90-layer in coupon scale specimens. In static tests, the crack density growth in specimens were analyzed against the thermo-mechanical transverse stress in the 90-layer. Distribution of transverse failure stress to initiate a crack along the transverse direction of the layer has been defined using 2 parameter Weibull distribution model. Paper 1 presents, methodology to predict crack density growth, using probability of failure stress distribution (based on Weibull model) in Monte Carlo simulation along with the developed stress distribution model between cracks, in specimens tested at room temperature (RT). The crack density was well predicted in both non-interactive and interactive crack density region using improved Weibull parameter determination routine. The presented Weibull model was extended to address the effect of iso-thermal heat treatment and test temperature in Paper 4. It was observed that both heat treatment and elevated test temperatures, in general, resulted in reduction of transverse cracking resistance. The effect of heat treatment and test temperature on transverse cracking was modelled as Weibull scale parameter dependency using polynomial expression. The developed model was validated against laminates with same material system but with different layups and fiber content.Fatigue tests were performed at different maximum stress levels and at RT and 150℃. Crack density growth was analyzed against number of fatigue cycles. The observed decrease in resistance to transverse cracking with every cycle of load was interpreted as monotonic decrease of Weibull scale parameter. Simple power function with respect to number of cycles was proposed to decrease the scale parameter. Paper 2 presents, fatigue test results at RT and methodology to predict crack density growth in different fatigue stress levels. The methodology, using maximum local transverse stress in a fatigue cycle in Weibull model and the Weibull parameters determined at a reference fatigue stress level, was limited in ability to predict the crack density growth at other stress levels. It was then found that the crack density growth not only depends on maximum local stress in a fatigue cycle, but also on the local stress ratio in the 90-layer, presented in Paper 3. Wherein, an equivalent stress was introduced to replace maximum local stress in Weibull model by addressing the combined effect of maximum local stress in a cycle and also the local stress ratio. Equivalent stress model was validated across different layups and fiber content with same material system. Paper 5 presents fatigue test results at different stress levels and temperatures. It was found that in fatigue tests at 150℃, in spite of lower thermal stress, crack density growth was more rapid than for RT fatigue tests. Methodology to predict crack density growth in 150℃ fatigue tests by combining the analytical model with the equivalent stress and with enhanced test temperature effect has been presented. 

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2024
Series
Doctoral thesis / Luleå University of Technology 1 jan 1997 → …, ISSN 1402-1544
Keywords
Polymer composite laminate, Static loading, Fatigue loading, Elevated temperature effect, Weibull distribution model
National Category
Composite Science and Engineering
Research subject
Polymeric Composite Materials
Identifiers
urn:nbn:se:ltu:diva-104373 (URN)978-91-8048-490-9 (ISBN)978-91-8048-491-6 (ISBN)
Public defence
2024-05-03, E632, Luleå University of Technology, Luleå, 10:00 (English)
Opponent
Supervisors
Available from: 2024-02-23 Created: 2024-02-23 Last updated: 2024-04-12Bibliographically approved

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Pakkam Gabriel, Vivek RichardsLoukil, Mohamed SahbiFernberg, PatrikVarna, Janis

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