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Thermal properties and high-temperature ablation of high-entropy (Ti0.25V0.25Zr0.25Hf0.25)B2 coating on graphite substrate
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science.ORCID iD: 0000-0001-9920-1643
Center for Multidimensional Carbon Materials (CMCM), Institute for Basic Science (IBS), Ulsan 44919, Republic of Korea.ORCID iD: 0000-0003-1542-6170
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science.ORCID iD: 0000-0003-4888-6237
2024 (English)In: Journal of Advanced Ceramics, E-ISSN 2227-8508, Vol. 13, no 8, p. 1268-1281Article in journal (Refereed) Published
Abstract [en]

An entropy-stabilized multicomponent ultrahigh-temperature ceramic (UHTC) coating, (Ti0.25V0.25Zr0.25Hf0.25)B2, on a graphite substrate was in-situ sintered by spark plasma sintering (SPS) from constituent transition metal diboride powders. The (Ti0.25V0.25Zr0.25Hf0.25)B2 coating had a hardness of 31.2±2.1 GPa and resisted 36.9 GPa of stress before delamination, as observed at the interface. The temperature-dependent thermal properties of the multicomponent diboride (Ti0.25V0.25Zr0.25Hf0.25)B2 were obtained by molecular dynamics (MD) simulations driven by a machine learning force field (MLFF) trained on density functional theory (DFT) calculations. The thermal conductivity, density, heat capacity, and coefficient of thermal expansion obtained by the MD simulations were used in time-dependent thermal stress finite element model (FEM) simulations. The low thermal conductivity (< 6.52 W∙m−1∙K−1) of the multicomponent diboride coupled with its similar coefficient of thermal expansion to that of graphite indicated that stresses of less than 10 GPa were generated at the interface at high temperatures, and therefore, the coating was mechanically resistant to the thermal stress induced during ablation. Ablation experiments at 2200 °C showed that the multicomponent diboride coating was resistant to thermal stresses with no visible cracking or delamination. The ablation mechanisms were mechanical denudation and evaporation of B2O3 and light V–Ti oxides, which caused a decrease in the mass and thickness of the coating and resulted in mass and linear ablation rates of −0.51 mg·s−1 and −1.38 µm·s−1, respectively, after 60 s. These findings demonstrated the thermal and mechanical stability of multicomponent entropy-stabilized diborides as coatings for carbon materials in engineering components under extreme environments.

Place, publisher, year, edition, pages
Tsinghua University Press, 2024. Vol. 13, no 8, p. 1268-1281
Keywords [en]
entropy-stabilized diborides, ultrahigh temperature ceramics, molecular dynamics (MD) simulations, density functional theory (DFT), ablation properties
National Category
Engineering and Technology
Research subject
Engineering Materials
Identifiers
URN: urn:nbn:se:ltu:diva-104545DOI: 10.26599/JAC.2024.9220935ISI: 001310323600001Scopus ID: 2-s2.0-85204338102OAI: oai:DiVA.org:ltu-104545DiVA, id: diva2:1844076
Note

Godkänd;2025;Nivå 0;2025-01-31 (signyg);

For funding information see: https://www.sciopen.com/article/10.26599/JAC.2024.9220935;

Fulltext license: CC BY

Available from: 2024-03-12 Created: 2024-03-12 Last updated: 2025-01-31Bibliographically approved
In thesis
1. Entropy-stabilized transition metal diborides for high-temperature applications
Open this publication in new window or tab >>Entropy-stabilized transition metal diborides for high-temperature applications
2024 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Ultra-high temperature ceramics (UHTCs) are on the cutting edge as structural or protective materials that can withstand extreme environments such as hypersonic vehicles, nuclear reactors, and advanced turbine engines. These materials stand out for their melting temperatures above 2500 °C, high chemical stability, and retained mechanical resistance at temperatures higher than 1650 °C. Introducing entropy-stabilization into multicomponent ceramics has attracted interest in their properties over a broad range of UHTC compositions. Entropy plays a dominant role in stabilizing single-phase multicomponent materials, offering new pathways for synthesis and enabling the tailoring of properties. The promising properties are mainly attributed to their compositional complexity, lattice distortion and atomic-level disorder.

In this thesis, by screening potential high-entropy ceramic candidates via ab initio calculations, we identified six potential high-entropy ceramics compositions containing Li, Ti, V, Zr, Nb, and Hf. Subsequently, we have focused on and covered the design, synthesis, and high-temperature oxidation and ablation properties of the entropy-stabilized (Ti0.25V0.25Zr0.25Hf0.25)B2

The diboride synthesis using Spark Plasma Sintering (SPS) resulted in a dual-phase (Ti0.25V0.25Zr0.25Hf0.25)B2, composed of Hf-Zr-rich and Ti-V-rich hexagonal phases. Upon thermal annealing, the dual-phase diboride transformed into a single-phase entropy-stabilized diboride, exhibiting superior mechanical properties compared to the dual-phase diboride. The oxidation mechanisms were the same for the dual- and single-phase diborides; however, the entropy-stabilized diboride outperformed the dual-phase diboride in terms of oxidation resistance. The improved mechanical and oxidation properties were attributed to the lattice distortion, high-entropy, and sluggish diffusion effects. 

UHTC coatings are usually applied in carbon materials to improve their service life in harsh environments. Due to the improved oxidation performance of the entropy-stabilized diboride, single-phase (Ti0.25V0.25Zr0.25Hf0.25)B2 was produced as a coating on graphite by Spark Plasma Sintering (SPS) and its resistance to ablation was evaluated. The mechanical resistance of the entropy-stabilized coating at high temperatures was attributed to its low thermal conductivity and the efficient heat dissipation of the coating-substrate pair. The (Ti0.25V0.25Zr0.25Hf0.25)B2 coating was considered an efficient thermal barrier with high resistance to intense heat fluxes. 

Furthermore, manufacturing of the (Hf0.25Zr0.25Ti0.25V0.25)B2-B4C by pressureless and less energy intensive Ultra-fast High-temperature Sintering (UHS) method was investigated for entropy-stabilization. Single-phase formation happened before the full densification of the composite, and the B4C sintering aid promoted the densification of the (Hf0.25Zr0.25Ti0.25V0.25)B2 with a minor eutectic phase. 

Overall, the results obtained by this work contribute to the growing body of knowledge surrounding entropy-stabilized ceramics, their design and fabrication through computational and experimental methods, and their potential applications in engineering components at high temperatures. These findings pave the way for new paths to be followed in the entropy-stabilized materials realm.

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2024
Series
Doctoral thesis / Luleå University of Technology 1 jan 1997 → …, ISSN 1402-1544
National Category
Other Materials Engineering
Research subject
Engineering Materials
Identifiers
urn:nbn:se:ltu:diva-104567 (URN)978-91-8048-497-8 (ISBN)978-91-8048-498-5 (ISBN)
Public defence
2024-05-06, A109, Luleå University of Technology, Luleå, 10:00 (English)
Opponent
Supervisors
Available from: 2024-03-13 Created: 2024-03-12 Last updated: 2025-01-31Bibliographically approved

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Feltrin, Ana CarolinaHedman, DanielAkhtar, Farid

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