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Ensemble-based deep learning model for welding defect detection and classification
School of Mechanical Engineering (SMEC), Vellore Institute of Technology, Chennai, 600127, India.
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics. School of Mechanical Engineering (SMEC), Vellore Institute of Technology, Chennai, 600127, India.ORCID iD: 0000-0002-4034-8859
Department of Computer Science, York St. John University, YO31 7EX, York, UK.ORCID iD: 0009-0008-6606-6260
School of Mechanical Engineering (SMEC), Vellore Institute of Technology, Chennai, 600127, India.ORCID iD: 0000-0002-5323-6418
2024 (English)In: Engineering applications of artificial intelligence, ISSN 0952-1976, E-ISSN 1873-6769, Vol. 136, article id 108961Article in journal (Refereed) Published
Abstract [en]

This study introduces an ensemble-based deep learning approach for monitoring and detecting submerged arc weld defects in weld beads and adjacent zones during Non-Destructive Testing (NDT). The methodology utilizes an open-source image dataset to categorize submerged arc weld conditions into three defect types: cracks, lack of penetration and porosity, and ideal welds (no defects). To enhance image analysis, we employ preprocessing and feature extraction in both spatial and frequency domains using segmentation techniques like grey level difference method (GLDM), grey level co-occurrence matrix (GLCM), discrete wavelet transform (DWT), Fast Fourier Transform (FFT), and texture analysis. Following image preparation, the preprocessed data undergoes training and testing in our proposed ensemble-based deep learning model. The model's performance is thoroughly assessed using key metrics such as precision, recall, F1 score, receiver operating characteristics (ROC) curve, and a confusion matrix, resulting in an impressive accuracy rate of 93.12% for detecting and classifying weld faults. In comparing our model to state-of-the-art techniques in existing literature, our ensemble-based deep learning approach consistently demonstrates a high fault detection and classification performance in the face of a simplistic MLP-based core architecture, ratifying the robustness of our feature ensemble approach. The study concludes that this model has significant potential for integration into current inspection systems, offering an efficient and robust solution for real-time condition monitoring of welds along weldment joints.

Place, publisher, year, edition, pages
Elsevier, 2024. Vol. 136, article id 108961
Keywords [en]
Feature ensemble, Deep neural network, Image segmentation, Welding defects, Automated defect identification, Radiographic images, Non-destructive testing
National Category
Signal Processing Computer graphics and computer vision
Research subject
Operation and Maintenance Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-108353DOI: 10.1016/j.engappai.2024.108961ISI: 001271811600001Scopus ID: 2-s2.0-85198340683OAI: oai:DiVA.org:ltu-108353DiVA, id: diva2:1884771
Note

Validerad;2024;Nivå 2;2024-08-07 (hanlid)

Available from: 2024-07-18 Created: 2024-07-18 Last updated: 2025-02-01Bibliographically approved

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Venkatesh Sridharan, Naveen

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