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Detection and Classification of Surface Defects on Hot-Rolled Steel using Vision Transformers
School of Mechanical Engineering (SMEC), Vellore Institute of Technology Chennai Campus, Vandalur Kelambakkam Road, Chennai, 600127, India.
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics.ORCID iD: 0000-0002-4034-8859
School of Mechanical Engineering (SMEC), Vellore Institute of Technology Chennai Campus, Vandalur Kelambakkam Road, Chennai, 600127, India.ORCID iD: 0000-0002-5323-6418
Department of Ocean Operations and Civil Engineering, Norwegian University of Science and Technology (NTNU), 6009, Ålesund, Norway; Department of Sustainable Systems Engineering (INATECH), University of Freiburg, 79110, Freiburg, Germany.ORCID iD: 0000-0001-5735-3825
2024 (English)In: Heliyon, E-ISSN 2405-8440, Vol. 10, no 19, article id e38498Article in journal (Refereed) Published
Abstract [en]

This study proposes a vision transformer to detect visual defects on steel surfaces. The proposed approach utilizes an open-source image dataset to classify steel surface conditions into six fault categories namely, crazing, inclusion, rolled in, pitted surface, scratches and patches. The defect images are first subject to resizing and then fed into a vision transformer subject to different hyperparameter configurations to determine the most optimal setting to render highest classification performance. The performance of the model is evaluated for different hyperparameter configurations, and the most optimal configuration is examined using the associated confusion matrices. It was observed that the proposed model presents a high overall accuracy of 96.39% for detection and classification of steel surface faults. The study presents a descriptive insight into the vision transformer architecture and in addition, compares the performance of the current model with the results of other approaches suggested for application in literature. Vision transformers can serve as standalone approaches and suitable alternatives to the widely used convolution neural networks (CNNs) by actuating complex defect detection and classification tasks in real-time, enabling efficient and robust condition monitoring of a wide range of defects.

Place, publisher, year, edition, pages
Elsevier, 2024. Vol. 10, no 19, article id e38498
Keywords [en]
Deep neural network, Vision transformers, Automated defect identification, Steel surface defects, Non-Destructive Testing, Non-Contact Testing
National Category
Materials Engineering Computer graphics and computer vision
Research subject
Operation and Maintenance Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-110264DOI: 10.1016/j.heliyon.2024.e38498PubMedID: 39430477Scopus ID: 2-s2.0-85205456488OAI: oai:DiVA.org:ltu-110264DiVA, id: diva2:1903630
Note

Validerad;2024;Nivå 2;2024-11-18 (sarsun);

Full text license: CC BY-NC-ND 4.0

Available from: 2024-10-04 Created: 2024-10-04 Last updated: 2025-02-01Bibliographically approved

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Venkatesh Sridharan, Naveen

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