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Hydrometallurgical Recycling of Lithium from the Flue Dust Generated During Pyrometallurgical Processing of LIB Material: A Comparative Analysis of Carbonated and Limewater Leaching
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Minerals and Metallurgical Engineering.ORCID iD: 0009-0004-8691-3720
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Minerals and Metallurgical Engineering.ORCID iD: 0000-0002-7136-8975
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Minerals and Metallurgical Engineering.ORCID iD: 0000-0001-9297-8521
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Minerals and Metallurgical Engineering.
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2025 (English)In: Journal of Sustainable Metallurgy, ISSN 2199-3823Article in journal (Refereed) Epub ahead of print
Abstract [en]

The increasing availability of spent lithium-ion batteries (LIBs), which are rich in valuable metals such as nickel (Ni), cobalt (Co), and lithium (Li), makes them important secondary sources for metal extraction. This study focused on the recovery of Li from a fue dust generated during pyrometallurgical processing of NMC 622 battery material, where Li was present as Li2CO3 and LiF along with various impurities. To selectively extract Li, the fue dust was subjected to leaching with carbonated and limewater under varying temperature and S/L (solid/liquid) ratio. The leachates and leach residues were analyzed to determine Li recovery, co-leached impurities, and to identify possible factors limiting recovery. Leaching with carbonated water at an S/L ratio of 0.05 g/ml, 50 °C and pH of 7.5 resulted in a 70% recovery of Li over 60 min of leaching time, which reduced at higher S/L ratio and temperature. In contrast, when leaching with limewater at 75 °C and S/L ratio of 0.05 g/ml, 77% Li recovery was achieved within 10 min. During these conditions, the pH reached 10. SEM and XRD analysis revealed a CaCO3 precipitate such as calcite, aragonite, and vaterite in varying proportions, causing surface passivation and inhibition of the leaching reaction. Leaching in limewater not only yielded higher Li recovery but also resulted in lower concentration of co-leached impurities (sodium, potassium, aluminum, and zinc), as compared to carbonated water leaching. However, the impurity levels remained high, requiring further purifcation and separation to produce battery-grade LiOH·H2O.

Place, publisher, year, edition, pages
Springer Science+Business Media B.V., 2025.
Keywords [en]
Spent Li-ion batteries, Flue dust, Lithium carbonate, Lithium fuoride, Carbonated water leaching, Limewater leaching
National Category
Metallurgy and Metallic Materials Materials Chemistry
Research subject
Process Metallurgy; Centre - Centre for Advanced Mining & Metallurgy (CAMM)
Identifiers
URN: urn:nbn:se:ltu:diva-112601DOI: 10.1007/s40831-025-01101-7OAI: oai:DiVA.org:ltu-112601DiVA, id: diva2:1956771
Funder
Swedish Energy Agency, 2021-002312, 20-508
Note

Full text license: CC BY

Available from: 2025-05-07 Created: 2025-05-07 Last updated: 2025-05-09

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Muneer, FaizanStrandkvist, IdaEngström, FredrikAndersson, AntonSundqvist-Öqvist, Lena

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