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Generalising fatigue stress analysis of different laser weld geometries
LuleƄ University of Technology, Department of Engineering Sciences and Mathematics, Product and Production Development.ORCID iD: 0000-0002-3569-6795
2011 (English)In: Materials & design, ISSN 0264-1275, E-ISSN 1873-4197, Vol. 32, no 4, p. 1814-1823Article in journal (Refereed) Published
Abstract [en]

Two-dimensional elastic-plastic finite element analyses was carried out on a laser welded box beam in order to study the impact of the geometrical aspects of the joint type and weld root on the fatigue stress behaviour. Different experimental and hypothetical weld geometries were studied. Characteristic root shapes, measured by the plastic replica method, and critical geometrical aspects were classified and then studied by FE-analysis with respect to their impact on the maximum stress. The simulation of hypothetical transition geometries facilitated the identification of trends and the explanation of part of the phenomena. However, quantitative geometry criteria were only partially suitable to describe the relations. The results have shown that the combination of throat depth, local surface radius and its opening angle determines the peak stress value and its location. Beside extended throat depths, particularly larger toe radii and the avoidance of small opening angles and of surface ripples reduces the peak stress. The explanations were developed in a generalising manner, accompanied by illustrative and flow chart description.

Place, publisher, year, edition, pages
2011. Vol. 32, no 4, p. 1814-1823
National Category
Manufacturing, Surface and Joining Technology
Research subject
Manufacturing Systems Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-6652DOI: 10.1016/j.matdes.2010.12.031ISI: 000287642800009Scopus ID: 2-s2.0-79251648930Local ID: 4e5db008-54e2-4817-afa9-c69538c8b0a4OAI: oai:DiVA.org:ltu-6652DiVA, id: diva2:979538
Note
Validerad; 2011; 20101223 (ysko)Available from: 2016-09-29 Created: 2016-09-29 Last updated: 2018-07-10Bibliographically approved

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Alam, Md. MinhajKarlsson, JanKaplan, Alexander

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