Most of Sweden’s concrete dams were built during the 1900’s. Therefore, they are starting to reach the estimated end of their life-cycle; 50-160 years. Some of these concrete dams are used for hydroelectric purposes. Hydroelectric power is one of Sweden’s primary source for electricity, which approximately makes for 45% of our total electric production. Hence, the need for reparation is increasing for further management and maintaining our electricity production in these concrete dams. Concrete dams are linked by expansion joints. These expansion joints help to reduce the stress, during swelling and shrinking, in the concrete caused by temperature variation. Due to the placement of these expansions joint, they become difficult to repair as well as ensuring the success of a reparation.
Inside the expansion joint there are dimbands. The dimbands can be sealed with bitumen to help their water stopping abilities. For every expansion joint that is sealed with bitumen the estimated climate impact is 0,5 to 1,5 kg CO2-e per joint. If the dimbands, inside the expansion joint, or the surrounding concrete gets damaged or breaks the bitumen varnishes downstream. This generates for an increased environmental and climate impact, due to the need for new bitumen and steel to fill and seal the leak and oils being released into the surroundings. Therefore, it is also of interest to reduce the usage of bitumen or remove it completely from these dimbands. To minimize the complexity and reduce the usage of bitumen this thesis will evaluate a reparation method with bentonite pellets. The reparation method consists of a borehole, which is then backfilled, with bentonite pellets. There are two concrete dams in Sweden which have used this method. Therefore, this thesis work also aims to evaluate how this reparation will last, regarding time, against other options and future expectations regarding the replacement of bitumen.
To begin, the bentonite pellets where first evaluated based on their swelling capabilities and moisture absorption. These attributes were tested by new methods, which are partly based on previous standards. These new methods for the material properties also allowed for long-term evaluation. To evaluate how the bentonite pellets would react over time they were placed in a temperature change cabinet. Five days in these cabinets, were assumed to, correspond to the Northern Swedish climate changes that takes place over a year. The bentonite pellets were then evaluated by the new methods after 1,5 and 3 years. The results, for both swelling and moisture absorption, showed a difference depending on the bentonite type. The pure Na-bentonite moisture absorption has better absorption capabilities over time, compared to chemically produced Na-bentonite. The results from swelling shows that, regardless of bentonite type, they all induce worse swelling capabilities over time. Although, if they begin thawing cycles at a lower water content their swelling capabilities increases due to the bentonite experiencing exsiccation.
After the first experimental part, and this newly gathered material knowledge, a miniature version of a concrete dams’ expansion joint were built. The background to this was to research how many altitude meters (mVp) the bentonite pellets could withstand before collapse. Vattenfalls engineers built the testrigg, expansion joint, which primarily consisted of steel. A splintered concrete cube, with a predrilled hole in the middle, was then placed in this steel cartridge. The hole was then filled with bentonite pellets. To see the sequence of the material reaction during pressure tests the testrigg had a top of plexiglass. A manometer was then attached to the plexiglass. The manometer, and a consistent flow of water, allowed for the pressure to be monitored and regulated. When the sedimented bentonite pellets collapses the pressure drops.
Results from the pressure tests show a correlation between the bentonite pellets declared swelling pressure and the externally supplied water pressure. Depending on the inflow the bentonite pellets can withstand a pressure between 5 to 12 meters of water height – where the exact value is given by the time it is allowed to sediment. These values only consider the initial expansion of the material. Further research is required to evaluate how much water pressure the material can withstand over time.
Based on the findings of this study one of the previously repaired concrete dams’ bentonite seal will collapse in due time, since the reparation exceeds 12 meters in height.
Based on the information provided in this thesis it is difficult to decide whether a bentonite seal will be beneficial for the concrete structure. Further research is required to ensure the sustainability of using bentonite inside concrete structures.