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  • 1.
    Abiri, Olufunminiyi
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Non-local models in manufacturing simulations2016Doctoral thesis, comprehensive summary (Other academic)
    Abstract [en]

    Ductile fracture presents challenges with respect to material modelling andnumerical simulations of localization. The strain and damage localization maybe unwanted as it indicates a failure in the process or, as in the case ofmachining and cutting, a wanted phenomenon to be controlled. The latterrequires a higher accuracy regarding the modelling of the underlying coupledplastic and fracturing/damage behaviour of the material, metal in the currentcontext as well as the stability and robustness of the simulation procedure.This aim of this work is to develop, evaluate and implement formulations thatcan efficiently and reliably handle localization problems in machiningsimulations. The focus is on non-local models. The non-local models extendthe standard continuum mechanics theory by using non-local continuumtheory in order to achieve mesh independent results when simulating fractureor shear localization.The non-local damage model is implemented and various formulations areevaluated in a Matlab™ based finite element code. The chosen algorithm wasthen implemented in commercial software. The implementations remedy themesh sensitivity problem and gives convergent solution for metal cuttingsimulations with reasonable cost. The length scale associated with the nonlocalmodels are in the current context considered as a numericalregularization parameter. The model has been applied in machiningsimulations and compared with measurements from industry.Keywords: Finite element simulation; Non-local damage; Plasticity; Machining

  • 2.
    Abiri, Olufunminiyi
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Simplifications of non-local damage models2014Licentiate thesis, comprehensive summary (Other academic)
    Abstract [en]

    Ductile fracture presents challenges with respect to material modelling and numerical simulations of localization. The strain and damage localization may be unwanted as it indicates a failure in the process or, as in the case of machining and cutting, a wanted phenomenon to be controlled. The latter requires a higher accuracy regarding the modelling of the underlying coupled plastic and fracturing/damage behaviour of the material, metal in the current context as well as the robustness of the simulation procedure. The focus of this thesis is on efficient and reliable finite element solution of the localization problem through the non-local damage model. The non-local damage model extends the standard continuum mechanics theory by using non-local continuum theory in order to achieve mesh independent results when simulating fracture or shear localization. In this work, the non-local damage model and its various simplifications are evaluated in an in-house finite element code developed using Matlab™. The accuracy, robustness, efficiency and costs of the models are investigated and also compared to a general multi-length scale finite element formulation. A numerical study versus published data is used to demonstrate the validity of the model. The explicit non-local damage variant will be implemented in a commercial finite element code for use in machining simulation

  • 3.
    Abiri, Olufunminiyi
    et al.
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Lindgren, Lars-Erik
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Non-local damage models in manufacturing simulations2013Conference paper (Refereed)
    Abstract [en]

    Localisation of deformation is a problem in several manufacturing processes. Machining is an exception where it is a wanted feature. However, it is always a problem in finite element modelling of these processes due to mesh sensitivity of the computed results. The remedy is to incorporate a length scale into the numerical formulations in order to achieve convergent solutions. Different simplifications in the implementation of a non-local damage model are evaluated with respect to temporal and spatial discretisation to show the effect of different approximations on accuracy and convergence.

  • 4.
    Abiri, Olufunminiyi
    et al.
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Lindgren, Lars-Erik
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Non-local damage models in manufacturing simulations2015In: European journal of mechanics. A, Solids, ISSN 0997-7538, E-ISSN 1873-7285, Vol. 49, p. 548-560Article in journal (Refereed)
    Abstract [en]

    Localisation of deformation is a problem in several manufacturing processes. Machining is an exception where it is a wanted feature. However, it is always a problem in finite element modelling of these processes due to mesh sensitivity of the computed results. The remedy is to incorporate a length scale into the numerical formulations in order to achieve convergent solutions. Different simplifications in the implementation of a non-local damage model are evaluated with respect to temporal and spatial discretisation to show the effect of different approximations on accuracy and convergence.

  • 5.
    Abiri, Olufunminiyi
    et al.
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Qin, Hao
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Lindgren, Lars-Erik
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Comparison of Multiresolution Continuum Theory and Nonlocal Dame model for use in Simulation of Manufacutring Processes2016In: International Journal for Multiscale Computational Engineering, ISSN 1543-1649, Vol. 14, no 1, p. 81-94Article in journal (Refereed)
    Abstract [en]

    Modelling and simulation of manufacturing processes may require the capability to account for localization behavior, often associated with damage/fracture. It may be unwanted localization indicating a failure in the process or, as in the case of machining and cutting, a wanted phenomenon to be controlled. The latter requires a higher accuracy regarding the modelling of the underlying physics, as well as the robustness of the simulation procedure. Two different approaches for achieving mesh-independent solutions are compared in this paper. They are the multiresolution continuum theory (MRCT) and nonlocal damage model. The MRCT theory is a general multilength-scale finite element formulation, while the nonlocal damage model is a specialized method using a weighted averaging of softening internal variables over a spatial neighborhood of the material point. Both approaches result in a converged finite element solution of the localization problem upon mesh refinement. This study compares the accuracy and robustness of their numerical schemes in implicit finite element codes for the plane strain shear deformation test case. Final remarks concerning ease of implementation of the methods in commercial finite element packages are also given.

  • 6.
    Abiri, Olufunminiyi
    et al.
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials. University of Johannesburg, South Africa.
    Svoboda, Ales
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Lindgren, Lars-Erik
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Wedberg, Dan
    Controlling Thermal Softening Using Non-Local Temperature Field in Modelling2016In: Journal of Machining and Forming Technologies, ISSN 1947-4369, Vol. 8, no 1-2, p. 13-28Article in journal (Refereed)
    Abstract [en]

    One of the aims of this work is to show that thermal softening due to the reduced flow strength of a material with increasing temperature may cause chip serrations to form during machining. The other purpose, the main focus of the paper, is to demonstrate that a non-local temperature field can be used to control these serrations. The non-local temperature is a weighted average of the temperature field in the region surrounding an integration point. Its size is determined by a length scale. This length scale may be based on the physics of the process but is taken here as a regularization parameter.

  • 7.
    Abiri, Olufunminiyi
    et al.
    Institute of Intelligent Systems, University of Johannesburg.
    Wedberg, Dan
    AB Sandvik Coromant.
    Svoboda, Ales
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Lindgren, Lars-Erik
    Luleå University of Technology, Department of Engineering Sciences and Mathematics, Mechanics of Solid Materials.
    Non-Local Modelling of Strain Softening in Machining Simulations2017In: IOP Conference Series: Materials Science and Engineering, ISSN 1757-8981, E-ISSN 1757-899X, Vol. 225, article id 012053Article in journal (Refereed)
    Abstract [en]

    Non-local damage model for strain softening in a machining simulation is presented in this paper. The coupled damage-plasticity model consists of a physically based dislocation density model and a damage model driven by plastic straining in combination with the stress state. The predicted chip serration is highly consistent with the measurement results. 

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