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High-temperature oxidation kinetics of a metastable dual-phase diboride and a high-entropy diboride
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science.ORCID iD: 0000-0001-9920-1643
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science.ORCID iD: 0000-0003-4888-6237
2023 (English)In: Journal of the European Ceramic Society, ISSN 0955-2219, E-ISSN 1873-619X, Vol. 43, no 16, p. 7363-7372Article in journal (Refereed) Published
Abstract [en]

The processing of multicomponent (Ti0.25V0.25Zr0.25Hf0.25)B2 ultra-high temperature hexagonal transition metal diboride in dual-phase and single-phase microstructures and investigation of oxidation behavior in the air at 1000 and 1500 °C are reported. The dual-phase diboride is a metastable phase composed of Hf-Zr-rich and Ti-V-rich phases that undergo phase transformation to a single-phase high-entropy diboride after thermal annealing. At 1000 °C, a B2O3 layer was formed on the material's surface, and the oxidation kinetics followed a para-linear behavior. At 1500 °C, a porous oxide layer was formed, facilitating oxygen diffusion and reaction with the diboride, resulting in linear oxidation kinetics. The prediction of the lifetime of the materials during high-temperature oxidation suggested that the high-entropy material outperforms the dual-phase diboride, making it most suitable for related applications. The superior performance of the high-entropy single-phase diboride was associated with the high-entropy and sluggish diffusion effects.

Place, publisher, year, edition, pages
Elsevier, 2023. Vol. 43, no 16, p. 7363-7372
Keywords [en]
High-entropy diborides, Ultra-high temperature ceramics, High-temperature oxidation, Oxidation kinetics
National Category
Materials Chemistry Other Materials Engineering
Research subject
Engineering Materials
Identifiers
URN: urn:nbn:se:ltu:diva-99781DOI: 10.1016/j.jeurceramsoc.2023.08.001ISI: 001075214400001Scopus ID: 2-s2.0-85168338617OAI: oai:DiVA.org:ltu-99781DiVA, id: diva2:1787879
Funder
Swedish Foundation for Strategic Research, RIF14-0083
Note

Validerad;2023;Nivå 2;2023-11-09 (hanlid);

Full text license: CC BY

Available from: 2023-08-15 Created: 2023-08-15 Last updated: 2025-10-21Bibliographically approved
In thesis
1. Entropy-stabilized transition metal diborides for high-temperature applications
Open this publication in new window or tab >>Entropy-stabilized transition metal diborides for high-temperature applications
2024 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Ultra-high temperature ceramics (UHTCs) are on the cutting edge as structural or protective materials that can withstand extreme environments such as hypersonic vehicles, nuclear reactors, and advanced turbine engines. These materials stand out for their melting temperatures above 2500 °C, high chemical stability, and retained mechanical resistance at temperatures higher than 1650 °C. Introducing entropy-stabilization into multicomponent ceramics has attracted interest in their properties over a broad range of UHTC compositions. Entropy plays a dominant role in stabilizing single-phase multicomponent materials, offering new pathways for synthesis and enabling the tailoring of properties. The promising properties are mainly attributed to their compositional complexity, lattice distortion and atomic-level disorder.

In this thesis, by screening potential high-entropy ceramic candidates via ab initio calculations, we identified six potential high-entropy ceramics compositions containing Li, Ti, V, Zr, Nb, and Hf. Subsequently, we have focused on and covered the design, synthesis, and high-temperature oxidation and ablation properties of the entropy-stabilized (Ti0.25V0.25Zr0.25Hf0.25)B2. 

The diboride synthesis using Spark Plasma Sintering (SPS) resulted in a dual-phase (Ti0.25V0.25Zr0.25Hf0.25)B2, composed of Hf-Zr-rich and Ti-V-rich hexagonal phases. Upon thermal annealing, the dual-phase diboride transformed into a single-phase entropy-stabilized diboride, exhibiting superior mechanical properties compared to the dual-phase diboride. The oxidation mechanisms were the same for the dual- and single-phase diborides; however, the entropy-stabilized diboride outperformed the dual-phase diboride in terms of oxidation resistance. The improved mechanical and oxidation properties were attributed to the lattice distortion, high-entropy, and sluggish diffusion effects. 

UHTC coatings are usually applied in carbon materials to improve their service life in harsh environments. Due to the improved oxidation performance of the entropy-stabilized diboride, single-phase (Ti0.25V0.25Zr0.25Hf0.25)B2 was produced as a coating on graphite by Spark Plasma Sintering (SPS) and its resistance to ablation was evaluated. The mechanical resistance of the entropy-stabilized coating at high temperatures was attributed to its low thermal conductivity and the efficient heat dissipation of the coating-substrate pair. The (Ti0.25V0.25Zr0.25Hf0.25)B2 coating was considered an efficient thermal barrier with high resistance to intense heat fluxes. 

Furthermore, manufacturing of the (Hf0.25Zr0.25Ti0.25V0.25)B2-B4C by pressureless and less energy intensive Ultra-fast High-temperature Sintering (UHS) method was investigated for entropy-stabilization. Single-phase formation happened before the full densification of the composite, and the B4C sintering aid promoted the densification of the (Hf0.25Zr0.25Ti0.25V0.25)B2 with a minor eutectic phase. 

Overall, the results obtained by this work contribute to the growing body of knowledge surrounding entropy-stabilized ceramics, their design and fabrication through computational and experimental methods, and their potential applications in engineering components at high temperatures. These findings pave the way for new paths to be followed in the entropy-stabilized materials realm.

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2024
Series
Doctoral thesis / Luleå University of Technology, ISSN 1402-1544
National Category
Other Materials Engineering
Research subject
Engineering Materials
Identifiers
urn:nbn:se:ltu:diva-104567 (URN)978-91-8048-497-8 (ISBN)978-91-8048-498-5 (ISBN)
Public defence
2024-05-06, A109, Luleå University of Technology, Luleå, 10:00 (English)
Opponent
Supervisors
Available from: 2024-03-13 Created: 2024-03-12 Last updated: 2025-10-21Bibliographically approved

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Feltrin, Ana CarolinaAkhtar, Farid

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