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Health index estimation through integration of general knowledge with unsupervised learning
Faculty of Aerospace Engineering, Delft University of Technology, HS 2926 Delft, The Netherlands; Institute of Data Analysis and Process Design, Zurich University of Applied Sciences, 8401 Winterthur, Switzerland.ORCID iD: 0009-0002-7945-6053
Faculty of Aerospace Engineering, Delft University of Technology, HS 2926 Delft, The Netherlands.
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics. SRI International, 3333 Coyote Hill Rd, CA 94304 Palo Alto, United States.ORCID iD: 0000-0002-0240-0943
Faculty of Aerospace Engineering, Delft University of Technology, HS 2926 Delft, The Netherlands; Institute of Data Analysis and Process Design, Zurich University of Applied Sciences, 8401 Winterthur, Switzerland.
2024 (English)In: Reliability Engineering & System Safety, ISSN 0951-8320, E-ISSN 1879-0836, Vol. 251, article id 110352Article in journal (Refereed) Published
Abstract [en]

Accurately estimating a Health Index (HI) from condition monitoring data (CM) is essential for reliable and interpretable prognostics and health management (PHM) in complex systems. In most scenarios, complex systems operate under varying operating conditions and can exhibit different fault modes, making unsupervised inference of an HI from CM data a significant challenge. Hybrid models combining prior knowledge about degradation with deep learning models have been proposed to overcome this challenge. However, previously suggested hybrid models for HI estimation usually rely heavily on system-specific information, limiting their transferability to other systems. In this work, we propose an unsupervised hybrid method for HI estimation that integrates general knowledge about degradation into the convolutional autoencoder’s model architecture and learning algorithm, enhancing its applicability across various systems. The effectiveness of the proposed method is demonstrated in two case studies from different domains: turbofan engines and lithium batteries. The results show that the proposed method outperforms other competitive alternatives, including residual-based methods, in terms of HI quality and their utility for Remaining Useful Life (RUL) predictions. The case studies also highlight the comparable performance of our proposed method with a supervised model trained with HI labels.

Place, publisher, year, edition, pages
Elsevier, 2024. Vol. 251, article id 110352
Keywords [en]
Convolutional autoencoder, Health index, Hybrid model, Prognostics, Unsupervised learning
National Category
Other Civil Engineering
Research subject
Operation and Maintenance Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-108434DOI: 10.1016/j.ress.2024.110352ISI: 001278846600001Scopus ID: 2-s2.0-85199264454OAI: oai:DiVA.org:ltu-108434DiVA, id: diva2:1886451
Note

Validerad;2024;Nivå 2;2024-08-01 (signyg);

Fulltext license: CC BY

Available from: 2024-08-01 Created: 2024-08-01 Last updated: 2025-10-21Bibliographically approved

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Goebel, Kai

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