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Wood Modification with Maleic Anhydride and Sodium Hypophosphite
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Wood Science and Engineering.ORCID iD: 0000-0003-4335-8419
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Wood has been a crucial material for construction throughout history. However, due to poor natural durability of wood, it is difficult to use outdoors without any additional treatment. Conventionally, wood has been fully or partially impregnated with preservatives. However, some substances are harmful to mankind and environment, hence, regulated strictly. Therefore, methods for achieving sustainable protection of wood have been required and one method that has been investigated for achieving this has been through chemical modification. 

This doctoral thesis aims to develop a new modification system for solid wood in use class 3. The objective was to develop a wood modification system based on maleic anhydride (MA) and sodium hypophosphite (SHP) that enables exterior use without leaching by weathering. To meet this requirement, the modification should involve formation of stable cross-linking, altering the interaction between moisture and wood, consequently enhancing dimensional stability and biological resistance. 

To test the possibility of using MA and SHP, Scots pine sapwood (Pinus sylvestris L.) was treated with various ratio of chemical reagents, curing temperatures and durations. The treated wood was subjected to repetitive wet-dry cycle to assess its dimensional stability and leachability of chemical reagents. The result indicated formation of a stable cross-linking between wood constituents. 

To further investigate the formation of cross-link, solid-state 13C cross-polarization magic-angle-spinning (CP-MAS) nuclear magnetic resonance (NMR), 31P MAS NMR and X-ray photoelectron spectroscopy (XPS) were employed. The findings indicated that the cross-linking was likely to involve phosphonate (C-P-O) bonds. These results provided a deeper fundamental understanding of the reaction mechanisms between wood, MA and SHP, providing further scope for improved treatment systems in the future.

The impact of the modification on wood-water interactions was analyzed using low-field nuclear magnetic resonance (LFNMR) to study water in the wood at a saturated state. Additionally, the hydrophilicity of cell walls was studied via infrared spectroscopy after deuteration using liquid D2O. The results indicated that the modification reduced the affinity of the wood cell wall to water without altering the number of accessible hydroxyl groups.  

Finally, the modified wood was evaluated for fungal decay resistance, mechanical strength test (bending), and thermal stability. The modification significantly reduced mass loss caused by wood-decaying fungi by limiting the moisture uptake in wood and altering the chemical structure of wood. On the other hand, the modification did not improve resistance to fungal growth on the wood surface, suggesting that nutrient accessibility on surface was not influenced by the modification. A bending test showed that while the modulus of elasticity (MOE) was not affected, modulus of rupture (MOR) decreased to half that of untreated wood. Thermal resistance was improved due to the presence of phosphonate, which can promote the formation of a protective char layer and radical moieties. 

This study demonstrated the potential of modifying wood with MA and SHP to enhance durability, dimensional stability, and fire resistance. The modification formed stable cross-link within the wood components, reducing water interaction and improving resistance to biological degradation. However, the reduction in MOR limits its suitability for load-bearing applications. Despite this, the results suggest that the modified wood could be a viable alternative for non-load bearing exterior applications.

Future research should focus on optimising the modification process by reducing temperature, duration, and solvent use while maintaining performance. Investigating catalysts for the reaction may help address these challenges. Additionally, long-term field testing under real environmental conditions is needed to evaluate the durability and stability of the modified wood. Environmental impact assessments and life cycle analysis will also be crucial for ensuring commercial feasibility and sustainability.

Place, publisher, year, edition, pages
Luleå University of Technology, 2025.
Series
Doctoral thesis / Luleå University of Technology 1 jan 1997 → …, ISSN 1402-1544
National Category
Wood Science
Research subject
Wood Science and Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-112139ISBN: 978-91-8048-803-7 (print)ISBN: 978-91-8048-804-4 (electronic)OAI: oai:DiVA.org:ltu-112139DiVA, id: diva2:1947501
Public defence
2025-05-27, Luleå University of Technology, Skellefteå, 10:37 (English)
Opponent
Supervisors
Available from: 2025-03-26 Created: 2025-03-26 Last updated: 2025-03-26Bibliographically approved
List of papers
1. Characterisation of Moisture in Scots Pine (Pinus sylvestris L.) Sapwood Modified with Maleic Anhydride and Sodium Hypophosphite
Open this publication in new window or tab >>Characterisation of Moisture in Scots Pine (Pinus sylvestris L.) Sapwood Modified with Maleic Anhydride and Sodium Hypophosphite
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2021 (English)In: Forests, E-ISSN 1999-4907, Vol. 12, no 10, article id 1333Article in journal (Refereed) Published
Abstract [en]

In this study, the wood–water interactions in Scots pine sapwood modified with maleic anhydride (MA) and sodium hypophosphite (SHP) was studied in the water-saturated state. The water in wood was studied with low field nuclear magnetic resonance (LFNMR) and the hydrophilicity of cell walls was studied by infrared spectroscopy after deuteration using liquid D2O. The results of LFNMR showed that the spin–spin relaxation (T2) time of cell wall water decreased by modification, while T2 of capillary water increased. Furthermore, the moisture content and the amount of water in cell walls of modified wood were lower than for unmodified samples at the water-saturated state. Although the amount of accessible hydroxyl groups in modified wood did not show any significant difference compared with unmodified wood, the increase in T2 of capillary water indicates a decreased affinity of the wood cell wall to water. However, for the cell wall water, the physical confinement within the cell walls seemed to overrule the weaker wood–water interactions.

Place, publisher, year, edition, pages
MDPI, 2021
Keywords
wood modification, maleic anhydride, sodium hypophosphite, moisture, deuterium exchange
National Category
Wood Science
Research subject
Wood Science and Engineering
Identifiers
urn:nbn:se:ltu:diva-87318 (URN)10.3390/f12101333 (DOI)000712389900001 ()2-s2.0-85115990726 (Scopus ID)
Funder
Interreg Öresund-Kattegat-Skagerrak
Note

Validerad;2021;Nivå 2;2021-10-04 (alebob);

Funder: Swedish wood industry; Northern European network for wood science and engineering (WSE); Czech Republic’s funding office (CZ.02.1.01/0.0/0.0/16_019/0000803)

Available from: 2021-10-02 Created: 2021-10-02 Last updated: 2025-03-26Bibliographically approved
2. Enhancement of Biological Durability and Fire Safety in Wood Modified with Maleic Anhydride and Sodium Hypophosphite
Open this publication in new window or tab >>Enhancement of Biological Durability and Fire Safety in Wood Modified with Maleic Anhydride and Sodium Hypophosphite
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2025 (English)In: Forests, E-ISSN 1999-4907, Vol. 16, no 3, article id 526Article in journal (Refereed) Published
Abstract [en]

Scots pine (Pinus sylvestris L.) sapwood was modified using maleic anhydride (MA) and sodium hypophosphite (SHP) to improve its durability against wood-deteriorating fungi, mechanical strength, and fire retardancy (thermal stability). The modification significantly reduced mass loss caused by wood-decaying fungi (Trametes versicolor, Rhodonia placenta, and soft rot fungi) due to the formation of cross-links between wood, MA, and SHP, which limited the moisture uptake and altered the chemical structure of wood. On the other hand, the modification did not provide improved resistance to fungi growth on the wood surface, which indicated that the modification had little impact on the accessibility of nutrients on the surface. A bending test showed that the modulus of elasticity (MOE) was not affected by the treatment, whilst the modulus of rupture (MOR) decreased to half the value of untreated wood. Thermal resistance was improved, as demonstrated by micro-scale combustion calorimeter testing, where the total heat release was halved, and the residue percentage nearly doubled. These results indicate that phosphonate protects the modified wood via the formation of a protective char layer on the surface and the formation of radical moieties. Based on the results, wood modified with MA and SHP shows potential for possible use in outdoor, non-loadbearing structures.

Place, publisher, year, edition, pages
MDPI AG, 2025
Keywords
Scots pine, thermal stability, timber modification, wood-impregnation treatment
National Category
Wood Science
Research subject
Wood Science and Engineering; Structural Engineering
Identifiers
urn:nbn:se:ltu:diva-112064 (URN)10.3390/f16030526 (DOI)2-s2.0-105001095762 (Scopus ID)
Note

Validerad;2025;Nivå 2;2025-04-09 (u2);

Funder: The Swedish Research Council for the Environment, Agricultural Sciences, and Spatial Planning (FORMAS), (2021-00818);

Full text: CC BY license;

Available from: 2025-03-19 Created: 2025-03-19 Last updated: 2025-04-09Bibliographically approved
3. Dimensional stabilisation of Scots pine (Pinus sylvestris L.) sapwood by reaction with maleic anhydride and sodium hypophosphite
Open this publication in new window or tab >>Dimensional stabilisation of Scots pine (Pinus sylvestris L.) sapwood by reaction with maleic anhydride and sodium hypophosphite
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2021 (English)In: European Journal of Wood and Wood Products, ISSN 0018-3768, E-ISSN 1436-736X, Vol. 79, no 3, p. 589-596Article in journal (Refereed) Published
Abstract [en]

Wood has the ability to absorb and desorb moisture, which can affect its dimensional size when in use. Limiting this can provide products with greater shape stability and less stresses on external coatings. One method that has been investigated for achieving this has been through chemical modification. In this work, the dimensional stabilisation imparted to Scots pine sapwood by chemical modification with maleic anhydride (MA) combined with sodium hypophosphite (SHP) was investigated. The influence of concentration of MA, treatment temperature and treatment period on weight percent gain (WPG) and bulking coefficient (BC) during treatment with MA and SHP of wood was studied. Furthermore, dimensional stability was determined by the water soak/oven dry method (wet-dry cycle) through five cycles in order to determine the hydrolytic stability of the ester bond and any potential cross-linking reactions. Wood blocks (20 × 20 × 10 mm) modified with MA combined with SHP exhibited lower weight loss following water soaking than unmodified blocks or MA-treated blocks. Wood blocks modified with MA and SHP showed the best anti-swelling efficiency and minimum wet-volume (water-saturated). However, as the concentration of SHP increased, dimensional stability was diminished without any increase in weight percentage gain after water soaking. When combined with FTIR results, it appeared that the modification with MA and SHP seemed to form cross-linking between wood constituents, though high concentration of SHP did not seem to result in additional cross-linking.

Place, publisher, year, edition, pages
Springer, 2021
National Category
Wood Science
Research subject
Wood Science and Engineering
Identifiers
urn:nbn:se:ltu:diva-82413 (URN)10.1007/s00107-020-01650-6 (DOI)000604492600006 ()2-s2.0-85098672079 (Scopus ID)
Funder
Vinnova, 2017-02697Swedish Research Council Formas, 2017-00419
Note

Validerad;2021;Nivå 2;2021-05-17 (johcin);

Finansiär: OP RDE (CZ.02.1.01/0.0/0.0/16_019/0000803)

Available from: 2021-01-15 Created: 2021-01-15 Last updated: 2025-03-26Bibliographically approved
4. Chemical Bonds Formed in Solid Wood by Reaction with Maleic Anhydride and Sodium Hypophosphite
Open this publication in new window or tab >>Chemical Bonds Formed in Solid Wood by Reaction with Maleic Anhydride and Sodium Hypophosphite
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2024 (English)In: Materials, E-ISSN 1996-1944, Vol. 17, article id 4856Article in journal (Refereed) Published
Abstract [en]

The reaction of wood with maleic anhydride (MA) and sodium hypophosphite (SHP) has been identified as a viable modification method, with macroscopical properties indicating formation of cross-linking to explain the results. However, the chemical reaction between wood and the modification reagents has not been studied yet. To resolve this, the reaction was studied with solid-state 13C cross-polarization magic-angle-spinning (CP-MAS) and 31P MAS nuclear magnetic resonance (NMR) and X-ray photoelectron spectroscopy (XPS) to reveal the formation of bonds between wood components, MA and SHP during the treatments to explain the formation of cross-linking and the possible fixation of phosphorus in wood. XPS, solid state 13C and 31P MAS NMR revealed the maleation of wood in the absence of SHP, whilst its presence led to forming a succinic adduct observed through the C-P bond formation, as evidenced by the loss of the maleate C=C bonds at around 130 ppm and the upfield shift of the peak at 165–175 ppm, which was also significantly smoothed, as well as the increase in a peak at 26 ppm due to the reaction between the maleate group and SHP; however, the C-P-C bond could not be unambiguously rationalized from the obtained data. On the other hand, a resonance line at 16 ppm in 31P MAS NMR and the peaks in the XPS P 2p spectrum suggested the formation of a cross-linked structure at low concentrations of SHP, which was more likely to be phosphonate (C-P-O) than organophosphinic acid (C-P-C). The results herein provide a greater fundamental understanding of the mechanisms involved in the reaction of wood, MA and SHP, providing further scope for improved treatment systems in the future.

Place, publisher, year, edition, pages
MDPI, 2024
Keywords
wood modification, maleic anhydride, sodium hypophosphite, 13C and 31P MAS NMR, XPS
National Category
Physical Chemistry Wood Science
Research subject
Wood Science and Engineering; Chemistry of Interfaces
Identifiers
urn:nbn:se:ltu:diva-110224 (URN)10.3390/ma17194856 (DOI)001334126600001 ()39410427 (PubMedID)2-s2.0-85206474296 (Scopus ID)
Funder
Swedish Research Council Formas, 2021-00818
Note

Validerad;2024;Nivå 2;2024-10-03 (sarsun);

Full text license: CC BY 4.0; 

Available from: 2024-10-02 Created: 2024-10-02 Last updated: 2025-03-26Bibliographically approved

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7891011121310 of 15
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