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Friction Monitoring in Kaplan Turbines
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Machine Elements.ORCID iD: 0009-0002-0924-9104
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Machine Elements.ORCID iD: 0000-0002-8533-897X
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Machine Elements.ORCID iD: 0000-0003-3157-4632
Fortum Sverige AB, 115 77 Stockholm, Sweden.
2025 (English)In: Machines, E-ISSN 2075-1702, Vol. 13, article id 313Article in journal (Refereed) Published
Abstract [en]

Hydropower is important in the modern power system due to its ability to quickly adjust production. More frequent use of this ability may lead to increased maintenance needs, highlighting the importance of research in condition monitoring for hydropower. This study suggests a model approach for friction monitoring of the bearings inside the Kaplan turbine’s hub. The approach is developed for when normal and anomalous data exist. The study compares isolation forest (iForest), local outlier factor (LOF), one-class support vector machine (OC-SVM), and Mahalanobis distance (MD) for anomaly detection, where iForest and OC-SVM appear to be good choices due to their robust performance. A moving decision filter (MDF) is fed with the output from the anomaly detection models to classify the data as normal or anomalous. The parameters in the MDF are optimized with Bayesian optimization to increase the performance of the models. The approach is tested using data from two actual hydropower turbines. The study shows that the model approach works for both turbines. However, the parameter optimization must be performed separately for each turbine.

Place, publisher, year, edition, pages
Multidisciplinary Digital Publishing Institute (MDPI) , 2025. Vol. 13, article id 313
Keywords [en]
anomaly detection, bearings, condition monitoring, friction, glycerol lubrication, hydropower, Kaplan turbine, machine learning, predictive maintenance, SCADA data
National Category
Other Mechanical Engineering
Research subject
Machine Elements
Identifiers
URN: urn:nbn:se:ltu:diva-112628DOI: 10.3390/machines13040313ISI: 001475307800001Scopus ID: 2-s2.0-105003564122OAI: oai:DiVA.org:ltu-112628DiVA, id: diva2:1957795
Note

Validerad;2025;Nivå 2;2025-05-12 (u5);

Full text license: CC BY 4.0;

Funder: Swedish Centre for Sustainable Hydropower, SVC ( LTU-3726-2023);

Available from: 2025-05-12 Created: 2025-05-12 Last updated: 2026-02-19Bibliographically approved

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Sandström, Lars-JohanBerglund, KimMarklund, Pär

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