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Quantifying operational uncertainties in mining machinery fleet productivity using a stochastic Overall Equipment Effectiveness (OEE) analysis
Smart Mining Research Center, Isfahan University of Technology, 84156 83111, Isfahan, Iran.
Department of Mining Engineering, Isfahan University of Technology, 84156 83111, Isfahan, Iran.
Department of Mining Engineering, Isfahan University of Technology, 84156 83111, Isfahan, Iran.
Operation Management, Mine Division, Sarcheshmeh Copper Complex, Sarcheshmeh, Iran.
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2026 (English)In: Resources policy, ISSN 0301-4207, E-ISSN 1873-7641, Vol. 114, article id 105874Article in journal (Refereed) Published
Abstract [en]

In resource-rich but data-constrained mining regions, deterministic estimates of equipment productivity often mask critical operational risks, leading to flawed strategic decisions on fleet investment, maintenance, and national resource forecasting. This paper bridges a key gap in the literature by introducing a probabilistic Overall Equipment Effectiveness (OEE) framework that quantifies uncertainty in the shovel–truck fleet performance at one of the world's largest copper mines. Using Monte Carlo simulation calibrated with extensive field data—including photogrammetry-based cycle production and dispatch logs—we model joint variability in availability, utilization, and performance efficiency. Results reveal wide OEE distributions: 8–52% (mean: 25%) for shovels and 27–53% (mean: 38%) for dump trucks, where low utilization, driven by suboptimal dispatch and operational coordination, is the dominant constraint. Critically, we demonstrate that probabilistic OEE is essential for robust, risk-aware planning in aging fleets. The framework offers a low-cost, transferable tool for evidence-based resource policy and operational optimization in developing economies.

Place, publisher, year, edition, pages
Elsevier, 2026. Vol. 114, article id 105874
Keywords [en]
Overall equipment effectiveness (OEE), Operational uncertainty, Mining fleet, Copper mining, Stochastic simulation, Equipment utilization
National Category
Other Civil Engineering
Research subject
Operation and Maintenance Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-116452DOI: 10.1016/j.resourpol.2026.105874Scopus ID: 2-s2.0-105029376877OAI: oai:DiVA.org:ltu-116452DiVA, id: diva2:2040147
Available from: 2026-02-19 Created: 2026-02-19 Last updated: 2026-06-30Bibliographically approved

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Ghodrati, Behzad

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