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Engineering Bioactive Cellulose Foams: Structure–Function Control through Enzymatic and Surface-Mediated Functionalization
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Chemical Engineering. Research institutes of Sweden.ORCID iD: 0000-0002-9561-6240
2026 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

As society moves toward reduced dependence on fossil-derived products, the role of materials has become increasingly important, particularly with respect to their sourcing, processing, and end-of-life management. In this context, biobased materials that are renewable, recyclable, and biodegradable are central to achieving climate neutrality targets. Cellulose is a strong candidate among biobased materials due to its wide availability, rapid renewability, and physicochemical properties that are well suited for material production. Traditionally, cellulose has been used in paper and board products and textile applications. However, recent developments have expanded its use through nano-reinforced and chemically modified systems designed for advanced applications such as active packaging, biomedical materials, and electronic components. This development is reflected not only by the rising interest but also through the growing global cellulose market valued at $200 billion. One class of materials that has gained attention in this context is foams. Conventional foams are commonly produced from fossil-derived polymers like polystyrene, which present environmental challenges related to recyclability, waste accumulation, and microplastic pollution. Cellulose-based foams offer a more sustainable alternative; however, native cellulose lacks intrinsic functionalities, which limits its use in many advanced applications, such as active packaging.

In this thesis, cellulose-based foams are developed by modifying cellulose fibers to impart bioactive properties. The modification strategies focus on bio-based approaches and the use of low-toxicity chemicals. Chemical and enzymatic surface modification routes are investigated, including lignin retention and coating strategies as well as laccase-assisted functionalization using ferulic acid. The work examines how cellulose fiber quality, surface modification strategies, and processing constraints collectively influence foam formation, stability, and functional performance. Foam descriptors relevant to both wet and dry states are used to assess structural robustness, while surface modification routes are evaluated in terms of their compatibility with foam processing and their interactions with different types of surfactants. In addition, the role of lignin structure is explored to assess how lignin-derived phenolic functionalities contribute to bioactive performance when incorporated into cellulose-based foams. The functional performance of the resulting foams is evaluated in terms of antioxidant activity, antibacterial activity, and moisture sorption behavior. For the different modification routes, antioxidant activity values expressed as IC50 in the range of 0.27-0.6 g/L, antibacterial growth resistance in the range of 13-73%, and reduced moisture sorption rates in the range of 0.5-1.4 x10-6 g/min are obtained. While maintaining foam structures with a wide range of density (11-75 kg/m3) and compression modulus (0.025-400 kPa). Finally, the transferability of foam formation and surface functionalization from laboratory scale to pilot scale is examined to assess the robustness of the developed approaches under less idealized processing conditions. The results demonstrate the key structural and functional characteristics that can be retained upon scale transition within the constraints considered in this work.

Overall, this thesis provides insight into how cellulose-based foams can be combined with chemo-enzymatic surface modification strategies to obtain active foams with defined functional properties while operating within material, processing, and sustainability-related constraints.

Place, publisher, year, edition, pages
Lulea: Luleå University of Technology, 2026.
Series
Doctoral thesis / Luleå University of Technology, ISSN 1402-1544
National Category
Polymer Chemistry Paper, Pulp and Fiber Technology Materials Chemistry
Research subject
Biochemical Process Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-116716ISBN: 978-91-8142-005-0 (print)ISBN: 978-91-8142-006-7 (electronic)OAI: oai:DiVA.org:ltu-116716DiVA, id: diva2:2044988
Public defence
2026-06-01, Luleå University of Technology, Lulea, 09:00 (English)
Opponent
Supervisors
Available from: 2026-03-11 Created: 2026-03-11 Last updated: 2026-04-08Bibliographically approved
List of papers
1. Life cycle analysis of laccase assisted functionalized cellulose foams for potential active packaging: from lab to pilot scale
Open this publication in new window or tab >>Life cycle analysis of laccase assisted functionalized cellulose foams for potential active packaging: from lab to pilot scale
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(English)Manuscript (preprint) (Other academic)
National Category
Paper, Pulp and Fiber Technology
Research subject
Biochemical Process Engineering
Identifiers
urn:nbn:se:ltu:diva-116715 (URN)
Available from: 2026-03-11 Created: 2026-03-11 Last updated: 2026-03-12Bibliographically approved
2. Linking lignin phenolic chemistry to bioactivity in coated cellulose fiber foams
Open this publication in new window or tab >>Linking lignin phenolic chemistry to bioactivity in coated cellulose fiber foams
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(English)Manuscript (preprint) (Other academic)
National Category
Paper, Pulp and Fiber Technology
Research subject
Biochemical Process Engineering
Identifiers
urn:nbn:se:ltu:diva-116714 (URN)
Available from: 2026-03-11 Created: 2026-03-11 Last updated: 2026-03-12Bibliographically approved
3. Bioactive cellulose foams produced by mussel-inspired polydopamine coating as a matrix for phenolic acid functionalization
Open this publication in new window or tab >>Bioactive cellulose foams produced by mussel-inspired polydopamine coating as a matrix for phenolic acid functionalization
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(English)Manuscript (preprint) (Other academic)
National Category
Paper, Pulp and Fiber Technology Polymer Chemistry
Research subject
Biochemical Process Engineering
Identifiers
urn:nbn:se:ltu:diva-116713 (URN)
Available from: 2026-03-11 Created: 2026-03-11 Last updated: 2026-03-12Bibliographically approved
4. Bioactive Cellulose Foams: Linking polyelectrolyte modification and enzyme-catalyzed phenolic acid functionalization to foam structure and stability
Open this publication in new window or tab >>Bioactive Cellulose Foams: Linking polyelectrolyte modification and enzyme-catalyzed phenolic acid functionalization to foam structure and stability
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(English)Manuscript (preprint) (Other academic)
National Category
Polymer Chemistry Materials Chemistry
Research subject
Biochemical Process Engineering
Identifiers
urn:nbn:se:ltu:diva-116712 (URN)
Available from: 2026-03-11 Created: 2026-03-11 Last updated: 2026-03-12Bibliographically approved
5. Cellulose foams from organosolv pulps with potential application as active packaging
Open this publication in new window or tab >>Cellulose foams from organosolv pulps with potential application as active packaging
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2026 (English)In: Cellulose, ISSN 0969-0239, E-ISSN 1572-882XArticle in journal (Refereed) Epub ahead of print
Abstract [en]

This study demonstrates a green method to produce low-density cellulose using organosolv pretreated pulp, which also yields high-purity fractions of hemicelluloses and lignin that can be processed further to obtain different chemicals. A base-catalyzed organosolv pretreatment was employed on Norway spruce woodchips to release the cellulose fibrils, which were used to make low-density (20 kg/m3) porous foams (98%). Sodium hydroxide was used as a catalyst, ranging from 0.25 to 1.5 M. The fibers obtained from these pretreatment conditions were characterized and correlated to the foam formation and properties. Furthermore, the samples were compared to foams made from commercially available unbleached and bleached sulfite pulp. A simple production technique was employed by rapidly agitating cellulose pulp with surfactant and additives to induce air into the system. The cellulose fibers arranged around the bubbles and formed a 3-D network upon drying. The lignin content and fiber aspect ratio of the organosolv fibers showed a positive correlation to the foam formation and stability. The foams presented good mechanical resistance (75%), and this property was tuned by the additives. High moisture adsorption tendency and comparably slower scavenging of antioxidant molecules were hypothesized to be due to the position of lignin in the interiors of the cell wall; these properties make the organosolv foams interesting for bioactive packaging applications. 

Place, publisher, year, edition, pages
Springer Science and Business Media B.V., 2026
Keywords
Cellulose foam, Low-density, Organosolv, Bioactive packaging
National Category
Paper, Pulp and Fiber Technology
Research subject
Biochemical Process Engineering
Identifiers
urn:nbn:se:ltu:diva-116552 (URN)10.1007/s10570-026-06966-9 (DOI)001688518700001 ()2-s2.0-105030050211 (Scopus ID)
Projects
Processing of organosolv fractions for a functionalization and valorisation in biobased materials
Funder
VinnovaThe Kempe Foundations
Note

Funder: BioInnovation;

Full text license: CC BY

Available from: 2026-02-25 Created: 2026-02-25 Last updated: 2026-04-07

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1011121314151613 of 20
CiteExportLink to record
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  • apa
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