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Orchestrating Circular Manufacturing Ecosystems in Metalworking: Collaboration Dynamics and Requirements
Luleå University of Technology, Department of Social Sciences, Technology and Arts, Humans and Technology.ORCID iD: 0009-0007-0679-7021
2026 (English)Doctoral thesis, comprehensive summary (Other academic)Alternative title
Samordning av industriella ekosystem för cirkularitet inom metallbearbetning : Samarbetsdynamik och krav (English)
Abstract [en]

Manufacturing faces growing regulatory and market pressures to reduce the use of primary raw materials and preserve value throughout a product's lifecycle. In the metalworking sector, cemented carbide cutting tools present a high-value circular opportunity as they contain critical raw materials. However, successful recovery depends on tight coordination across a fragmented ecosystem that includes global tool manufacturers, small- and medium-sized enterprise (SME) machining firms, reconditioning service providers (RSPs), and recyclers. In practice, this coordination is often weak. Due to unclear decision rights, misaligned incentives, and trapped lifecycle data, cutting tools are frequently discarded before full utilisation or routed to lower-value recovery channels.

This thesis explores how the metalworking industry can transition from fragmented, single-firm initiatives to systemic ecosystem orchestration. Employing a Design Science Research approach combined with an embedded case study of a metal-cutting tools ecosystem in southern Sweden, the research is structured around two interconnected studies.

The first study investigates current collaboration dynamics and structural constraints across the value chain to answer the first research question. It demonstrates that ecosystem collaboration is not a binary state but a developmental continuum. This analysis culminates in the Circular Collaboration Maturity Ladder, which shows that progressing from transactional exchanges to true network orchestration requires clarifying decision roles, standardising comparable evidence, and institutionalising feedback loops.

The second study addresses the second research question by translating these empirical constraints into formal orchestration requirements across governance, information, and operational domains. It introduces the Circular Collaboration for Ecosystem Opportunities Mapping Canvas. This diagnostic artefact helps organisations systematically pinpoint internal capability gaps, search for optimal ecosystem partners, and align their collaborative actions with appropriate governance models. Furthermore, the study introduces the concept of minimum viable evidence, arguing that robust circular verification does not require heavy, comprehensive digitisation. Instead, it requires proportionate, low-friction datasets that protect SME data sovereignty and fit naturally into existing shopfloor workflows.

Theoretically, this thesis extends the application of dynamic capabilities from an internal actor’s organisation strategy to ecosystem orchestration. It helps bridge the gap between macro-level focal-firm ambitions and the micro-operational realities of the SME shopfloor. Industrially, the research offers frameworks intended to help practitioners design incentive-aligned service models that can support circularity as a more viable and secure choice across the metalworking supply chain studied.

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2026.
Series
Doctoral thesis / Luleå University of Technology, ISSN 1402-1544
Keywords [en]
Circular economy, Ecosystem orchestration, Metalworking, Resource recovery, Collaboration
National Category
Industrial engineering and management
Research subject
Product Innovation
Identifiers
URN: urn:nbn:se:ltu:diva-116972ISBN: 978-91-8142-034-0 (print)ISBN: 978-91-8142-035-7 (electronic)OAI: oai:DiVA.org:ltu-116972DiVA, id: diva2:2051943
Public defence
2026-05-29, C305, Luleå University of Technology, Luleå, 09:00 (English)
Opponent
Supervisors
Projects
ToolTrace
Funder
VinnovaAvailable from: 2026-04-10 Created: 2026-04-10 Last updated: 2026-05-07Bibliographically approved
List of papers
1. Enabling Factors for Circularity in the Metal Cutting Industry - With Focus on High-Value Circular Tools
Open this publication in new window or tab >>Enabling Factors for Circularity in the Metal Cutting Industry - With Focus on High-Value Circular Tools
2024 (English)In: Sustainable Production through Advanced Manufacturing, Intelligent Automation and Work Integrated Learning: Proceedings of the 11th Swedish Production Symposium (SPS2024) / [ed] Joel Andersson; Shrikant Joshi; Lennart Malmskold; Fabian Hanning, IOS Press, 2024, p. 502-519Conference paper, Published paper (Refereed)
Abstract [en]

Metal cutting industry, a key sector in manufacturing, is grappling with the transition to a "net-zero industry" to mitigate climate change and reach sustainable practices. Rare and exclusive materials make recycling and reusing cutting tools more pressing and necessitate efficient circular material flows. The purpose of this research is to explore how collaboration can facilitate circularity in the cutting tool industry. It examines the involvement of stakeholders and their roles in achieving a circular lifecycle for cutting tools. To investigate the interaction between metal cutting tools suppliers and Small and Medium-sized Enterprises (SMEs), this study used a mixed-methods approach that includes data from literature, interviews, and document study. Empirical data is gathered to investigate the factors driving circularity and to identify important participants in the lifecycle of cutting tools. The study revealed challenges to the current situation including underutilization of tools due to the absence of a standardization process and subjective operator judgment, as well as lack of traceability of the tools both internally at SMEs and between the stakeholders. Moreover, by mapping the current actors, the study found cutting tool traceability, undirected decision-making throughout tool lifecycles, and limited awareness of circularity dimensions are key challenges. To handle these challenges. 9Rs circular economy framework used to investigate the possible role of collaboration emerges as a vital enabler for circularity, with SMEs playing a significant role. Moreover, the involvement of machine operators, often overlooked actors, is found to be crucial in influencing circular outcomes. Digital solutions and collaborative strategies that involve CNC machine suppliers and intermittent refurbishing business are pivotal in overcoming the challenges identified, namely, traceability and human subjectivity in tool condition assessment. The study demonstrates that technology providers, intermediary refurbishing businesses, SMEs and other stakeholders operating in the metal cutting tools sector must be involved throughout their lifetime to avoid suboptimal results, exchange information, and inspire industrial actors to support the circular economy.

Place, publisher, year, edition, pages
IOS Press, 2024
Series
Advances in Transdisciplinary Engineering, ISSN 2352-751X, E-ISSN 2352-7528 ; 52
Keywords
Circular behaviours, Collaboration, Cutting tools, SMEs
National Category
Production Engineering, Human Work Science and Ergonomics Environmental Management
Research subject
Product Innovation
Identifiers
urn:nbn:se:ltu:diva-105382 (URN)10.3233/ATDE240193 (DOI)001229990300042 ()2-s2.0-85191329072 (Scopus ID)
Conference
11th Swedish Production Symposium (SPS2024), Trollhättan, Sweden, April 23-26, 2024
Note

Full text license: CC BY-NC;

ISBN for host publication: 978-1-64368-510-6, 978-1-64368-511-3

Available from: 2024-05-07 Created: 2024-05-07 Last updated: 2026-04-10Bibliographically approved
2. Enabling pro-circular behaviours in SMEs: a role-based approach for sustainable metalworking industry
Open this publication in new window or tab >>Enabling pro-circular behaviours in SMEs: a role-based approach for sustainable metalworking industry
Show others...
2026 (English)In: International Journal of Production Research, ISSN 0020-7543, E-ISSN 1366-588X, Vol. 64, no 1, p. 84-105Article in journal (Refereed) Published
Abstract [en]

Increased circular behaviours in Small and Medium-sized (SME) manufacturing companies would strongly contribute to a more circular economy. However, previous research has identified that the development and adoption of a circular economy hindered by behavioural barriers on organisational as well as individual level. With a specific focus on cemented carbide tooling that is frequently used in machining operations, this paper aims to identify actors and interactions between actors that influence circular behaviours related to acquisition, utilisation, and end-of-life activities in manufacturing companies and how circular behaviour can be enabled based on these roles. Findings show that there are several actors with the potential to positively influence the transition to a circular economy if they adopt pro-circular behaviours, e.g. Operators, production planners, production technicians, as well as top management. Also, purchasing professionals are a central actor deeply involved in both recommendations and execution of decisions particularly related to acquisition activities; a framework for intervention is suggested to enable circular behaviours at all organisation levels based on organisational hierarchy and control planned behaviour theory (TPB). 

Place, publisher, year, edition, pages
Taylor & Francis, 2026
Keywords
pro-environmentalbehaviour, theory of planned behaviour (TPB), industrial symbiosis, circular economy, metalworking, SMEs
National Category
Business Administration
Research subject
Product Innovation
Identifiers
urn:nbn:se:ltu:diva-114386 (URN)10.1080/00207543.2025.2542961 (DOI)001551855600001 ()2-s2.0-105013555569 (Scopus ID)
Funder
Vinnova, 2022-01285
Note

Full text license: CC BY

Available from: 2025-08-21 Created: 2025-08-21 Last updated: 2026-04-10
3. Exploring Circular Business Model Implementation and Performance in Remanufacturing Services: A Case Study from the Metalworking Industry
Open this publication in new window or tab >>Exploring Circular Business Model Implementation and Performance in Remanufacturing Services: A Case Study from the Metalworking Industry
2026 (English)Conference paper, Published paper (Refereed)
Abstract [en]

Remanufacturing is key to circular economy goals in metalworking, however, many businesses struggle to turn multi-lifecycle performance into profitable business models. This study examines how remanufacturing service providers design circular business models for metal-cutting tools and identifies where misalignments occur between circular performance and value capture. Building on an adapted Circular Business Model Canvas and a Circular Performance Index (CPI), the study examines organisational, operational, and strategic dimensions across seven European service providers through semi-structured interviews, document analysis, and comparative scoring of five core capabilities: service portfolio, digital traceability, trust-building mechanisms, circular impact, and pricing logic. findings show that mature remanufacturing can achieve three to four tool lifecycles and significantly reduce virgin material use and CO₂ emissions. However, most service providers underprice remanufactured tools, rely on weak digital integration, and communicate inconsistently about quality and sustainability, causing a CPI gap between operational circularity and their business model sophistication. High-performing firms differentiate themselves through certified multi-step reconditioning, data-enabled traceability, and premium or service-based pricing that reframes remanufactured tools as high-performance solutions rather than discounted substitutes. The analysis identifies sector-specific challenges such as critical quality standards, the often underestimated role of operator expertise, and fragmented collaboration among OEMs, SMEs, and logistics actors. This study advances circular business models and remanufacturing literature by empirically linking multi-lifecycle performance with value capture in a B2B setting and highlighting specialised service providers as boundary actors in circular ecosystems. It concludes with practical design principles to develop more coherent, profitable circular business models for remanufactured tools.

National Category
Industrial engineering and management
Identifiers
urn:nbn:se:ltu:diva-117041 (URN)
Conference
33rd CIRP Conference on Life Cycle Engineering
Funder
Vinnova, 2022-01285
Available from: 2026-04-09 Created: 2026-04-09 Last updated: 2026-04-10
4. Exploring the Dynamicand operational capabilities at OEMs inenabling Circular transition
Open this publication in new window or tab >>Exploring the Dynamicand operational capabilities at OEMs inenabling Circular transition
Show others...
2026 (English)Manuscript (preprint) (Other academic)
National Category
Industrial engineering and management
Identifiers
urn:nbn:se:ltu:diva-117048 (URN)
Projects
tooltrace
Available from: 2026-04-09 Created: 2026-04-09 Last updated: 2026-04-13
5. Connecting Designers and Users: Lifecycle Collaboration for Circular Cutting Metal Tools
Open this publication in new window or tab >>Connecting Designers and Users: Lifecycle Collaboration for Circular Cutting Metal Tools
2024 (English)In: Proceedings of the NordDesign 2024 conference, Reykjavik, Iceland, August 12-14 2024 / [ed] Malmqvist, J.; Candi, M.; Sæmundsson, R. J.; Byström, F.; Isaksson, O., The Design Society, 2024, p. 880-887Conference paper, Published paper (Refereed)
Abstract [en]

This study investigates the transition to a circular economy in the metal cutting tools industry, highlighting collaboration challenges and lifecycle management. We propose a framework that fosters designer-user collaboration, enhancing circularity and sustainability through improved lifecycle oversight and information sharing, as evidenced by our case study findings.

Place, publisher, year, edition, pages
The Design Society, 2024
Keywords
Circular Economy, Traceability, Product-Service Systems, Lifecycle Collaboration
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
Product Innovation
Identifiers
urn:nbn:se:ltu:diva-112047 (URN)10.35199/NORDDESIGN2024.93 (DOI)2-s2.0-105003911572 (Scopus ID)
Conference
NordDesign 2024, Reykjavík, Iceland, August 12-14, 2024
Note

ISBN for host publication: 978-1-912254-21-7;

Available from: 2025-03-18 Created: 2025-03-18 Last updated: 2026-04-10Bibliographically approved
6. Collaborative Decision Making in Circular Manufacturing A Multi-Stakeholder Approach focusing on Metal Cutting tools
Open this publication in new window or tab >>Collaborative Decision Making in Circular Manufacturing A Multi-Stakeholder Approach focusing on Metal Cutting tools
2026 (English)Manuscript (preprint) (Other academic)
National Category
Industrial engineering and management
Research subject
Product Innovation
Identifiers
urn:nbn:se:ltu:diva-117039 (URN)
Projects
tooltrace
Available from: 2026-04-09 Created: 2026-04-09 Last updated: 2026-04-13

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Abdelmageed, Mohamed Elnourani Elhag

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Output format
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