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Green-lubricated contacts through in-situ tribofilm formation using environmentally adapted nanotechnologies
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Machine Elements.ORCID iD: 0000-0002-1417-5480
2026 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Growing environmental regulations that limit sulphur and phosphorus in engine lubricants have created an urgent need to reduce or replace zinc dialkyldithiophosphate, commonly used anti wear additive, without compromising tribological performance. This thesis tackles that challenge head on. It develops and explains, at a mechanistic level, a new multi additive lubricant formulation that combines glycerol monooleate, carboxylated nanodiamonds, and two families of two dimensional MXenes, namely Mo₂TiC₂Tₓ and Ti₃C₂Tₓ, dispersed in a polyalphaolefin base oil. The central hypothesis is that well-designed interactions between these additives can promote the formation of durable, low-shear tribofilms under boundary lubrication conditions that can match or even surpass the protection traditionally provided by ZDDP-based formulations.The research is structured into four experimental phases, each building toward lubricant systems with progressively lower sulphur and phosphorus content. In the first phase, blending nanodiamonds, glycerol monooleate, and a small amount of ZDDP in the base oil led to marked reductions in both friction and wear compared with conventional formulations. A key outcome was the discovery of tribochemical interactions between carboxylated nanodiamonds and glycerol monooleate at around 80°C, which significantly accelerated tribofilm formation. The observed reduction in friction was linked to nanodiamonds becoming embedded within a glycerol monooleate derived tribofilm, along with rolling effects, mechanical interlocking, and micro scale surface polishing.The second phase explored how nanodiamonds perform in combination with molybdenum dithiocarbamate. The results showed that optimal tribological behaviour occurs when nanodiamonds are fully incorporated within MoDTC derived tribofilms containing MoS₂. Performance was found to depend strongly on the surrounding additive package, highlighting that synergistic formulation design is not accidental but essential for reliable and repeatable performance.In the third phase, attention shifted to the use of Mo₂TiC₂Tₓ MXene together with glycerol monooleate and reduced ZDDP content. Although dispersion proved challenging, these formulations formed multilayered tribofilms enriched with MXene, leading to substantial reductions in friction and wear compared with the base oil alone. These results demonstrate a technically viable route to lowering sulphur and phosphorus while maintaining effective anti-wear performance in realistic lubricant systems.The fourth and final phase investigated a formulation that was almost free of ZDDP, consisting of Ti₃C₂Tₓ MXene, nanodiamonds, and glycerol monooleate. This system produced uniform and continuous tribofilms with an average thickness of about 150 nanometres, exhibited excellent wear resistance under high contact pressure.Overall, this work provides the first systematic examination of multi additive synergy involving glycerol monooleate, nanodiamonds, and MXenes under boundary lubrication conditions. It delivers nanoscale insight into how interactions between additives influence tribofilm composition, thickness, and shear behaviour. The findings show that newly developed additive formulation reduced or eliminated ZDDP and in some cases outperform, conventional anti wear benchmarks. Importantly, the thesis lays out a clear and evidence-based pathway toward next-generation lubricants that balance environmental requirements with high tribological performance, with clear relevance to automotive, aerospace, and industrial applications.

Place, publisher, year, edition, pages
Luleå: Luleå tekniska universitet, 2026. , p. 240
Series
Doctoral thesis / Luleå University of Technology, ISSN 1402-1544
Keywords [en]
nanodiamonds, tribology, lubrication, friction modifiers, organic friction modifiers, MXenes, boundary lubrication, wear, additives
National Category
Other Mechanical Engineering
Research subject
Machine Elements
Identifiers
URN: urn:nbn:se:ltu:diva-117170ISBN: 978-91-8142-048-7 (print)ISBN: 978-91-8142-049-4 (electronic)OAI: oai:DiVA.org:ltu-117170DiVA, id: diva2:2053523
Public defence
2026-06-15, 3.52 Leeds University, Woodhouse, Leeds LS2 9JT, Leeds, UK, 14:00 (English)
Opponent
Supervisors
Funder
EU, Horizon 2020, 860246Available from: 2026-04-17 Created: 2026-04-16 Last updated: 2026-05-12Bibliographically approved
List of papers
1. Synergistic lubrication mechanism of nanodiamonds with organic friction modifier
Open this publication in new window or tab >>Synergistic lubrication mechanism of nanodiamonds with organic friction modifier
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2024 (English)In: Carbon, ISSN 0008-6223, E-ISSN 1873-3891, Vol. 218, article id 118742Article in journal (Refereed) Published
Abstract [en]

Nanoparticles and organic friction modifiers (OFMs) as lubricant additives have shown great potential in friction and wear reduction by forming tribofilms which prevent direct contact at the sliding interface. Potential mechanisms for the formation of these tribofilms remain poorly understood, limiting the ability to optimise the performance of the entire tribosystem. Incorporation of nanoparticles and OFM together in a lubricant could provide a unique solution to enhance frictional and wear properties. In this study, Nanodiamonds (NDs) and Glycerol Monooleate (GMO) have been added to a PAO base oil containing low concentration of Zinc dialkyl dithio-phosphate (ZDDP) to produce a novel lubricant combination that significantly reduces coefficient of friction (COF) and wear. Experimental studies showed that NDs reacted with additives present in the lubricant combination to expedite tribofilm formation. Friction reduction performance can be attributed to the encapsulation of carboxylated NDs due to tribochemical interaction with GMO, their mechanical interlocking in the tribofilm and polishing effect of NDs. The visible presence of NDs in tribofilms and the formation of a thicker tribofilm layer with NDs have been corroborated for the first time in this study. Synergy achieved among NDs, GMO, and low concentration ZDDP to formulate a novel environmentally friendly lubricant with advanced tribological performance has been shown, providing a great potential to develop sustainable tribological solutions for a wide variety of engineering applications.

Place, publisher, year, edition, pages
Elsevier Ltd, 2024
Keywords
Friction, Nanodiamond, Organic friction modifier, Tribofilm, Wear
National Category
Other Mechanical Engineering
Research subject
Machine Elements
Identifiers
urn:nbn:se:ltu:diva-103514 (URN)10.1016/j.carbon.2023.118742 (DOI)001142241900001 ()2-s2.0-85180401423 (Scopus ID)
Funder
EU, Horizon 2020, Marie Skłodowska-Curie (860246)
Note

Validerad;2024;Nivå 2;2024-02-13 (joosat);

Full text license: CC BY

Available from: 2024-01-08 Created: 2024-01-08 Last updated: 2026-04-16Bibliographically approved
2. Application of Mo₂TiC₂Tₓ MXenes Based Lubricant Additives for the Development of Low Concentration S and P LubricantsA.
Open this publication in new window or tab >>Application of Mo₂TiC₂Tₓ MXenes Based Lubricant Additives for the Development of Low Concentration S and P LubricantsA.
(English)Manuscript (preprint) (Other academic)
National Category
Other Mechanical Engineering
Research subject
Machine Elements
Identifiers
urn:nbn:se:ltu:diva-117174 (URN)
Funder
EU, Horizon 2020, 860246
Available from: 2026-04-16 Created: 2026-04-16 Last updated: 2026-04-21Bibliographically approved
3. Effect of Nanodiamonds on Friction Reduction Performance in Presence of Organic and Inorganic Friction Modifiers
Open this publication in new window or tab >>Effect of Nanodiamonds on Friction Reduction Performance in Presence of Organic and Inorganic Friction Modifiers
2025 (English)In: Lubricants, E-ISSN 2075-4442, Vol. 13, no 1, article id 1Article in journal (Refereed) Published
Abstract [en]

The strive to reduce harmful emissions from transport has resulted in an increased emphasis on minimising friction in lubricated contacting components to improve the energy efficiency of automotive engines. In this sense, it is of particular interest to investigate whether a synergistic tribological performance could be achieved by combining two or more friction modifier additives with nanoparticles. This study conducts a comprehensive investigation into the tribological characteristics of lubricant formulations enriched with nanodiamonds (NDs), combined with organic (Glycerol Monooleate, GMO) and inorganic (molybdenum dithiocarbamate, MoDTC) friction modifiers and a low-concentration anti-wear additive (Zinc dialkyl dithio-phosphate, ZDDP). The interaction between NDs and MoDTC has been evaluated using reciprocal sliding tests at two different temperatures. The outcomes of the tribological experiments revealed that the interaction of NDs and MoDTC can enhance the friction and wear performance of steel pairs. However, this enhanced performance is shown to highly depend on other additives present in the lubricant mixture. Analysis of wear scars using High-Resolution Transmission Electron Microscopy (HRTEM), Atomic Force Microscopy (AFM) and Raman spectroscopy reveals that when NDs are fully entrapped into the formed tribofilm that contains the MoDTC-derived MoS2 layer, the lowest friction coefficient can be achieved.

Place, publisher, year, edition, pages
MDPI, 2025
Keywords
nanodiamonds, tribofilm, friction, wear, synergy
National Category
Other Mechanical Engineering
Research subject
Machine Elements
Identifiers
urn:nbn:se:ltu:diva-111500 (URN)10.3390/lubricants13010001 (DOI)001405994400001 ()2-s2.0-85215820954 (Scopus ID)
Funder
EU, Horizon 2020, 860246
Note

Validerad;2025;Nivå 2;2025-02-10 (u4);

Fulltext license: CC BY

Available from: 2025-02-10 Created: 2025-02-10 Last updated: 2026-04-16Bibliographically approved
4. Tribological Performance of Ti3C2Tx MXenes as Lubricant Additives: Interactions with Nanodiamonds and Organic Friction Modifier
Open this publication in new window or tab >>Tribological Performance of Ti3C2Tx MXenes as Lubricant Additives: Interactions with Nanodiamonds and Organic Friction Modifier
(English)Manuscript (preprint) (Other academic)
National Category
Other Mechanical Engineering
Research subject
Machine Elements
Identifiers
urn:nbn:se:ltu:diva-117175 (URN)
Funder
EU, Horizon 2020, 860246
Available from: 2026-04-16 Created: 2026-04-16 Last updated: 2026-04-21Bibliographically approved

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