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Evaluation of Heat-Treatment-Induced Microstructural Changes in Additively Manufactured Objects Using Ultrasound Attenuation Modeling
Luleå University of Technology, Department of Computer Science, Electrical and Space Engineering, Signals and Systems.ORCID iD: 0000-0002-9859-8586
Luleå University of Technology, Department of Computer Science, Electrical and Space Engineering, Signals and Systems.ORCID iD: 0000-0002-6216-6132
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Material Science.ORCID iD: 0000-0001-5921-1935
2026 (English)In: IEEE Transactions on Ultrasonics, E-ISSN 3066-9464, Vol. 73, no 7, p. 847-860Article in journal (Refereed) Published
Abstract [en]

Additively manufactured (AM) 316L stainless steel exhibits complex microstructures, residual stresses, and scattering sources, such as grains and pores, that evolve during production and after heat treatments. In this study, we investigate the effect of heat treatments at 725°C, 900°C, and 1100°C on AM 316L using ultrasound measurements. 316L samples were printed using the same laser powder bed fusion (LPBF) parameters and then subjected to different heat treatments. Frequency-dependent attenuation and sound velocity are calculated using ultrasound backscattered signals measured before and after treatment using a 5-MHz transducer. The attenuation spectra and principal component analysis (PCA) are used as an explorative step to differentiate material states before and after heat treatments. The spectra are then modeled using a sum of power laws with cross-validation across 25 measurement points. The model shows a fit with R2 greater than 0.90. The estimated model parameters reveal contributions from multiple scattering regimes, including Rayleigh, transition-region, and absorption-related contributions, which are linked to the microstructure variations present in AM steels. This is validated by light optical microscopy (LOM), X-ray diffraction (XRD), electron backscatter diffraction (EBSD) maps, and grain size distribution measurements, which confirm microstructural evolution and stress relief. This integrated framework demonstrates the capability of using ultrasound for physically interpretable, nondestructive evaluation of heat treatment-induced microstructural evolution in AM steel components.

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers (IEEE), 2026. Vol. 73, no 7, p. 847-860
National Category
Metallurgy and Metallic Materials
Research subject
Signal Processing; Engineering Materials
Identifiers
URN: urn:nbn:se:ltu:diva-119155DOI: 10.1109/tuson.2026.3707897OAI: oai:DiVA.org:ltu-119155DiVA, id: diva2:2089612
Funder
Vinnova, 2025-01041Available from: 2026-08-04 Created: 2026-08-04 Last updated: 2026-08-04Bibliographically approved

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Zia, ShafaqCarlson, Johan E.Åkerfeldt, Pia

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