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Effect of cooling method and phase composition on the reactivity of ferrochrome slag as a supplementary cementitious material
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Minerals and Metallurgical Engineering.ORCID iD: 0009-0004-9979-445X
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Minerals and Metallurgical Engineering.ORCID iD: 0000-0002-9588-0180
Swerim AB, Department of Process Metallurgy, Aronstorpsvägen 1, Box 812, Luleå, SE-97437, Sweden.
Swerim AB, Department of Process Metallurgy, Aronstorpsvägen 1, Box 812, Luleå, SE-97437, Sweden.
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2026 (English)In: Cleaner Engineering and Technology, E-ISSN 2666-7908, Vol. 33, article id 101282Article in journal (Refereed) Published
Abstract [en]

Ferrochrome slag (FCS), a by-product of ferrochrome production, is a largely underutilized industrial residue with strong potential as a supplementary cementitious material (SCM) to reduce clinker demand and support sustainable construction. While FCS has been widely studied as an aggregate and in geopolymer systems, research on its application as a SCM is scarce, and no study has systematically examined how cooling practices, crystalline phases, and glass structure together govern its pozzolanic reactivity. This study investigates the relationships between cooling rate, glass structure, crystalline phase content, and pozzolanic reactivity in FCS. Industrial slag samples cooled by either water granulation or ambient air, were characterized using X-ray diffraction (XRD) with Rietveld refinement, scanning electron microscopy with energy-dispersive spectroscopy (SEM-EDS), thermodynamic modeling (FactSage), and isothermal calorimetry-based R3 testing. To isolate phase-specific effects, spinel (A(II)B(III)2O4; MgAl2O4-type) and forsterite (A(II)2C(IV)O4; Mg2SiO4-type olivine) samples were synthesized and tested under the same R3 framework. For the studied ferrochrome slag system, results show that water-granulated slags contain higher amorphous content and more depolymerized glass networks, leading to enhanced pozzolanic activity, whereas spinel and forsterite behave as essentially inert phases. This study systematically quantifies the effects of crystalline phases in FCS and demonstrates that glass chemistry and network depolymerization are as influential as the amorphous fraction in controlling pozzolanic reactivity, highlighting that both the quantity and structure of the glass phase govern slag performance. These findings provide a clear understanding of the factors controlling FCS pozzolanic reactivity and offer practical guidance on slag processing to enhance its performance, supporting its potential use as a sustainable SCM in low-carbon concrete.

Place, publisher, year, edition, pages
Elsevier BV , 2026. Vol. 33, article id 101282
Keywords [en]
High-carbon ferrochrome slag, Supplementary cementitious material, Pozzolanic reactivity, Glass structure, Synthetic spinel and forsterite, R3 test, ASTM C1897-20
National Category
Metallurgy and Metallic Materials
Research subject
Process Metallurgy; Centre - Centre for Advanced Mining & Metallurgy (CAMM)
Identifiers
URN: urn:nbn:se:ltu:diva-119187DOI: 10.1016/j.clet.2026.101282ISI: 001833988600001Scopus ID: 2-s2.0-105045448259OAI: oai:DiVA.org:ltu-119187DiVA, id: diva2:2089952
Funder
Swedish Energy Agency, P2024-00476
Note

Full text license: CC BY

Available from: 2026-08-05 Created: 2026-08-05 Last updated: 2026-08-18Bibliographically approved

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Muthukuda Arachchige, IyaniIsaksson, JennyEngström, FredrikAndersson, Anton

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