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Ion-confinement in textile-derived carbon cloth for high-areal-capacity Li–S batteries
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Energy Science. College of Chemistry, Fuzhou University, Fuzhou, 350108, China.ORCID iD: 0009-0006-7967-8595
College of Chemistry, Fuzhou University, Fuzhou, 350108, China.
China Innovation Aviation Technology Research Institute Co. Ltd., Changzhou, 213200, China.
Faculty of Engineering, Department of Structural Engineering, Norwegian University of Science and Technology, Trondheim, 7491, Norway.
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2026 (English)In: Green Chemical Engineering, ISSN 2096-9147Article in journal (Refereed) Epub ahead of print
Abstract [en]

Developing stable lithium–sulfur (Li–S) batteries with high areal capacities is a prerequisite for their commercialization. However, suppressing the polysulfide shuttle and maintaining efficient ion transport under high sulfur loadings (> 10 mg/cm2) remains a challenge. Here, a facile, scalable, and sustainable one-step carbonization strategy was developed to upcycle waste textiles into high-performance carbon cloth (HPC) with tunable graphitization. The optimized HPC950 framework features a unique, ordered three-dimensional‌ (3D) conductive carbon fiber network and a porous architecture. Benefiting from the synergistic integration of high intrinsic conductivity and a specialized pore size with “ion-confinement effect”, the resulting electrode effectively mitigates polysulfide shuttling while ensuring rapid Li+ transport. Consequently, the HPC950/S cathode shows stable cycling, retaining a capacity of 4.89 mAh/cm2 at a sulfur loading of 8.51 mg/cm2 over 230 cycles and 6.89 mAh/cm2 at 10.34 mg/cm2. The practical viability is further validated by powering a 33 light-emitting-diode (LED) array with high-load coin cells. This cost-effective and sustainable textile-derived carbon cloth provides a compelling pathway for next-generation high-performance Li–S batteries.

Place, publisher, year, edition, pages
KeAi Communications Co. , 2026.
Keywords [en]
Sustainable materials, Carbon cloth collectors, High sulfur loading, High-areal-capacity, Li–S batteries
National Category
Materials Chemistry Inorganic Chemistry
Research subject
Energy Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-119372DOI: 10.1016/j.gce.2026.06.003Scopus ID: 2-s2.0-105044369591OAI: oai:DiVA.org:ltu-119372DiVA, id: diva2:2092575
Note

Full text license: CC BY-NC-ND 4.0;

Funder: National Natural Science Foundation of China (62175033, 61775040); Fuda Zijin Hydrogen Energy Technology Co. Ltd.; Fuzhou University

Available from: 2026-08-17 Created: 2026-08-17 Last updated: 2026-08-17Bibliographically approved

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Hu, Haiman

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