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Hot-wire Laser Welding of Deep and Wide Gaps
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Product and Production Development.ORCID iD: 0000-0003-2596-5303
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Product and Production Development.ORCID iD: 0000-0003-4265-1541
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Product and Production Development.
2015 (English)In: Physics Procedia, E-ISSN 1875-3892, Vol. 78, p. 247-254Article in journal (Refereed) Published
Abstract [en]

Heavy section Gas Metal Arc Welding (GMAW) usually requires special edge preparation and several passes. One alternative for increased performance is Laser Arc Hybrid Welding (LAHW). For very thick sheets however, imperfections like root drops or solidification cracks can occur. In this study, other techniques are also studied, including multi-pass filling of deep gaps with wire deposition. A laser is then used to melt the filler and base material. The hot- and cold wire laser welding processes are highly sensitive to wire-laser positioning, where controlled melting of the wire is essential. Apart from a comprehensive literature survey, preliminary experiments were also performed in order to find a novel method variant that can successfully fill deep and wide gaps. The method applied uses a defocused laser that generates the melt pool. A resistance heated wire is fed into the melt pool front in a leading position. This is similar to additive manufacturing techniques such as laser direct metal deposition with wire. A layer height of several millimeters can be achieved and rather low laser power can be chosen. The preliminary experiments were observed using high speed imaging and briefly evaluated by visual examination of the resulting beads. Using a defocused laser beam turned out to have two major advantages; 1. It adds heat to the melt pool in a manner that properly fuses the bottom and walls of the base material. 2. It counteracts difficulties due to an irregularly oscillating filler wire. These early results show that this can be a promising technique for joining thick steels with wide gaps.

Place, publisher, year, edition, pages
Elsevier , 2015. Vol. 78, p. 247-254
Keywords [en]
Hot Wire, Laser, Thick Sheet, Welding
National Category
Manufacturing, Surface and Joining Technology
Research subject
Manufacturing Systems Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-27227DOI: 10.1016/j.phpro.2015.11.035ISI: 000370876600027Scopus ID: 2-s2.0-84964999922Local ID: 09840d85-d057-4c8b-8ade-097355465a58OAI: oai:DiVA.org:ltu-27227DiVA, id: diva2:1000410
Conference
Nordic Laser Materials Processing Conference : 25/08/2015 - 27/08/2015
Note

Validerad; 2015; Nivå 1; 20151126 (andbra); Konferensartikel i tidskrift

Available from: 2016-09-30 Created: 2016-09-30 Last updated: 2025-10-03Bibliographically approved

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Näsström, JonasFrostevarg, JanSilver, Tore

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