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Engineering Active-Site-Induced Homogeneous Growth of Polydopamine Nanocontainers on Loading-Enhanced Ultrathin Graphene for Smart Self-Healing Anticorrosion Coatings
State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, China.ORCID iD: 0000-0002-4592-4253
State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, China.
State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, China.
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Machine Elements.ORCID iD: 0000-0003-3919-2962
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2023 (English)In: ACS Applied Materials and Interfaces, ISSN 1944-8244, E-ISSN 1944-8252, Vol. 15, no 19, p. 23679-23689Article in journal (Refereed) Published
Abstract [en]

Engineering nanocontainers with encapsulated inhibitors onto graphene has been an emerging technology for developing self-healing anticorrosion coatings. However, the loading contents of inhibitors are commonly limited by inhomogeneous nanostructures of graphene platforms. Here, we propose an activation-induced ultrathin graphene platform (UG-BP) with the homogeneous growth of polydopamine (PDA) nanocontainers encapsulated with benzotriazole (BTA). Ultrathin graphene prepared by catalytic exfoliation and etching activation provides an ideal platform with an ultrahigh specific surface area (1646.8 m2/g) and homogeneous active sites for the growth of PDA nanocontainers, which achieves a high loading content of inhibitors (40 wt %). The obtained UG-BP platform exhibits pH-sensitive corrosion inhibition effects due to its charged groups. The epoxy/UG-BP coating possesses integrated properties of enhanced mechanical properties (>94%), efficient pH-sensitive self-healing behaviors (98.5% healing efficiency over 7 days), and excellent anticorrosion performance (4.21 × 109 Ω·cm2 over 60 days), which stands out from previous related works. Moreover, the interfacial anticorrosion mechanism of UG-BP is revealed in detail, which can inhibit the oxidation of Fe2+ and promote the passivation of corrosion products by a dehydration process. This work provides a universal activation-induced strategy for developing loading-enhanced and tailor-made graphene platforms in extended smart systems and demonstrates a promising smart self-healing coating for advanced anticorrosion applications.

Place, publisher, year, edition, pages
American Chemical Society (ACS), 2023. Vol. 15, no 19, p. 23679-23689
Keywords [en]
graphene, polydopamine, nanocontainer, self-healing coating, anticorrosion
National Category
Other Mechanical Engineering
Research subject
Machine Elements
Identifiers
URN: urn:nbn:se:ltu:diva-97343DOI: 10.1021/acsami.3c03276ISI: 000984251800001PubMedID: 37145018Scopus ID: 2-s2.0-85159561494OAI: oai:DiVA.org:ltu-97343DiVA, id: diva2:1758862
Note

Validerad;2023;Nivå 2;2023-05-24 (joosat);

Funder: Independent Research Foundation of State Key Laboratory of Tribology [SKLT2022C19]; National Program on Key Basic Research Project of China (973 Program), [2014CB046404]; National Natural Science Foundation of China [No. 52275170]

Available from: 2023-05-24 Created: 2023-05-24 Last updated: 2025-10-21Bibliographically approved

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Zhao, Jun

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