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Pulverized biomass combustion and gasification: Experimental study of the effects of acoustic forcing on flame and fuel conversion
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Energy Science.ORCID iD: 0000-0003-1250-9683
2024 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

The use of by-products from forestry and agricultural sectors can increase the bioenergy share for heat/power production and industrial processes. Moreover, the integration with carbon capture technologies has a significant potential for CO2 reduction with BECCS (bioenergy with carbon capture and storage) technologies. Entrained flow reactors (EFRs) are commonly applied in the direct combustion and gasification of pulverized fuels. In both technologies, particle-laden flow characteristics can significantly influence the reactor operation, with an impact on performance and emissions. This thesis investigates a broad range of particle flow parameters in EFRs, with an experimental analysis combining high-speed imaging methods with sampling techniques. A comprehensive analysis was carried out using different biomass feedstocks (sawdust, pine bark, and rice husk), operating conditions (non-reacting, air and oxygen-enriched combustion, and gasification), and flow manipulation techniques (swirling flow and acoustic forcing).

The latter technique, acoustic forcing, resulted in a high potential for soot reduction in previous experiments when applied to biomass injection in small lab-scale reactors under laminar conditions. Soot emissions represent important environmental concerns and a major technical problem due to the required downstream cleaning processes. For this reason, acoustic forcing was further studied in this work using a larger pulverized swirl burner. Post-processed shadowgraph images from cold-flow experiments provided insights into the near-field particle distribution and quantified particle dispersion in a broad range of operating conditions. Particle dispersion increased near-linearly with the pressure amplitude of the acoustic forcing, which presented the strongest effect followed by the swirl intensity of the secondary air. Both techniques applied simultaneously had a synergetic effect, especially for small particle size (e.g. dispersion angle increased from 0.9 to 9.1° for particles in the size range of 63-112 μm).

High particle dispersion significantly reduced the flame liftoff distance (ignition characteristic) during combustion, which was identified by the high-speed imaging technique. The reduction in liftoff distance, caused by the acoustic forcing in combustion conditions, varied from 6 to 28%. Higher reduction was identified for high oxygen level enrichment and small particles. Acoustic forcing applied at conditions with low secondary air momentum flux resulted in lower CO emissions and higher combustion efficiency, with higher NO emissions. Under gasification, the ignition occurred at earlier stages than in combustion as demonstrated by the changes in liftoff distance, which was strongly affected by the producer gas recirculation (containing CO and H2). The acoustic forcing presented a sharper effect on liftoff in such conditions, decreasing by 42% at low equivalence ratios (λ of 0.4). Moreover, acoustic forcing increased cold-gas efficiency by 12%, by increasing the yields of CO and H2.

Particle emissions were characterized by particulate matter (PM) isokinetic sampling and coarse particle collection with further thermogravimetric, elemental, and particle size distribution analysis. The coarse particles presented a small reduction of carbon content for combustion conditions under acoustic forcing. In gasification conditions, acoustically forced cases presented up to 25% lower PM emissions, while coarse particle emissions increased substantially. Ultimate and thermogravimetric analysis suggests that soot was an important component of the PM emissions. Coarse particles during gasification mainly consisted of fragmented char, which yield increased with acoustic forcing, apparently due to high velocities imposed on the particles around the flow centerline, which gave them a shorter residence time at high temperatures.

Experiments in a larger scale reactor, with 100 kW thermal capacity, were used for studies focused on the particle emissions and deposition from high-temperature oxygenenriched combustion of rice husks. A completely different ash morphology was identified in such experiments, which mainly presented coarse ash fraction deposit build-ups with high Si content and minor ash-forming elements. These characteristics can be beneficial both for bioenergy applications and ash valorization processes. The current work brings new experimental results of EFRs under different particle-laden flow characteristics. The implications in particle dispersion, flame morphology, and emissions could be addressed in further investigations, from fundamental aspects to optimization of burners of EFRs.

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2024.
Series
Doctoral thesis / Luleå University of Technology 1 jan 1997 → …, ISSN 1402-1544
National Category
Energy Engineering
Research subject
Energy Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-107518ISBN: 978-91-8048-606-4 (print)ISBN: 978-91-8048-607-1 (electronic)OAI: oai:DiVA.org:ltu-107518DiVA, id: diva2:1874870
Public defence
2024-10-04, E632, Luleå University of Technology, Luleå, 10:00 (English)
Opponent
Supervisors
Available from: 2024-06-20 Created: 2024-06-20 Last updated: 2024-09-13Bibliographically approved
List of papers
1. Effect of acoustic perturbation on particle dispersion in a swirl-stabilized pulverized fuel burner: Cold-flow conditions
Open this publication in new window or tab >>Effect of acoustic perturbation on particle dispersion in a swirl-stabilized pulverized fuel burner: Cold-flow conditions
Show others...
2022 (English)In: Fuel processing technology, ISSN 0378-3820, E-ISSN 1873-7188, Vol. 228, article id 107142Article in journal (Refereed) Published
Abstract [en]

Inter-particle distance and particle dispersion during gasification of biomass have been found to significantly affect soot emission. Consequently, enhanced particle dispersion decreases energy losses and the risk for blockages of downstream equipment, increasing the efficiency and reliability of entrained flow reactors (EFRs). In this work, we investigated the interactions between imposed acoustic oscillations and particle dispersion under non-reacting conditions in a co-axial burner for a lab-scale EFR. A flow of air, laden with pulverized stem wood particles (Norwegian Spruce) of three different sizes (63–112 μm, 200–250 μm, and 500–600 μm), was forced axially through the burner center tube at Reynolds numbers ranged from 800 to 1700, and loading ratio of 0.7–4.2. The influences on particle dispersion from variations of the Strouhal number (0.12–0.6), the pressure amplitude at synthetic jet cavity (0.5–4.0 kPap-p), the swirl number (0–2.3), and the center jet velocity (1.9–3.9 m s−1) were investigated. Post-processed shadowgraph images revealed the influence of acoustic perturbations, which generate large structures with high particle concentration for both swirling and non-swirling conditions. Time-averaged contour maps showed a significantly higher particle dispersion, quantified as dispersion angle, for higher values of forcing amplitude and swirl numbers, with a stronger influence from the forcing amplitude, especially at lower Stokes number.

Place, publisher, year, edition, pages
Elsevier, 2022
Keywords
Biomass, Acoustic excitation, Particle-laden flow, Particle dispersion, Gas-particle coaxial jets
National Category
Fluid Mechanics and Acoustics
Research subject
Energy Engineering
Identifiers
urn:nbn:se:ltu:diva-88606 (URN)10.1016/j.fuproc.2021.107142 (DOI)000749923000004 ()2-s2.0-85121808061 (Scopus ID)
Funder
Swedish Energy Agency, 47485-1The Kempe Foundations, SMK-1632
Note

Validerad;2022;Nivå 2;2022-01-01 (johcin)

Available from: 2021-12-29 Created: 2021-12-29 Last updated: 2024-06-20Bibliographically approved
2. Pulverized biomass flame under imposed acoustic oscillations: Flame morphology and emission characteristics
Open this publication in new window or tab >>Pulverized biomass flame under imposed acoustic oscillations: Flame morphology and emission characteristics
2022 (English)In: Fuel processing technology, ISSN 0378-3820, E-ISSN 1873-7188, Vol. 238, article id 107484Article in journal (Refereed) Published
Abstract [en]

Forced intermittent combustion with periodical variations of pressure, velocity, and air-fuel ratios is a promising method to increase efficiency and reduce emissions from combustion and gasification applications. In this work, flame characteristics and emissions from a pulverized biomass burner are investigated under oscillations induced by an acoustically-driven synthetic jet. Instantaneous images of incandescent light emitted from flame were captured using high-speed cameras. The images were analyzed to identify the liftoff distance, flame length, and shape. The flame liftoff distance decreased under excited conditions, notably at high forcing amplitude applied to small particle size distribution (63-112 μm). In such conditions, acoustic forcing increases particle dispersion as presented in the previous work, providing conditions for earlier ignition due to enhanced fuel-air mixing besides reducing CO emissions. Flue gas emissions were influenced mainly by the particle size distribution, from which the 63-112 μm particle size presented the lowest values of CO and highest levels of NO emissions. The results presented stable flame edge positions for the particle size of 63-112 μm, while wide range particle distributions (0–600, 0-400 μm) had strong fluctuations, indicating high flame instability. The experimental work adds new insights regarding acoustic excitation in swirl burners, which could be used to optimize pulverized fuel combustion.

Place, publisher, year, edition, pages
Elsevier, 2022
Keywords
Pulverized solid biomass, Acoustic excitation, Swirl stabilized burner, Particle-laden flow, Flame
National Category
Other Mechanical Engineering
Research subject
Energy Engineering
Identifiers
urn:nbn:se:ltu:diva-93053 (URN)10.1016/j.fuproc.2022.107484 (DOI)000893047000004 ()2-s2.0-85138799832 (Scopus ID)
Funder
Swedish Energy Agency, 47485-1The Kempe Foundations, SMK-1632
Note

Validerad;2022;Nivå 2;2022-09-15 (joosat);

Available from: 2022-09-15 Created: 2022-09-15 Last updated: 2024-06-20Bibliographically approved
3. Investigation of oxygen-enriched biomass flames in a lab-scale entrained flow reactor
Open this publication in new window or tab >>Investigation of oxygen-enriched biomass flames in a lab-scale entrained flow reactor
2024 (English)In: Fuel, ISSN 0016-2361, E-ISSN 1873-7153, Vol. 366, article id 131343Article in journal (Refereed) Published
Abstract [en]

Oxygen-enriched air combustion of pulverized biomass fuel is an effective method to improve char combustion and improve flame stability. Moreover, understanding the impact of O2 addition is an important step toward oxyfuel combustion, one of the most promising technologies for bioenergy with carbon capture and storage (BECCS). Our previous studies focused on flow manipulation methods, e.g., swirling co-flow and acoustic forcing, to enhance particle dispersion during biomass combustion and gasification. This work aims to extend the understanding of the effect of different manipulation methods on oxygen-enriched combustion at different levels in a lab-scale entrained flow reactor. This methodology combines the analysis of visible flame characteristics, CO and NO gas emissions, and coarse particle emissions characterization with thermogravimetric analysis and particle size distribution by dynamic imaging. The results indicated that oxygen-enriched combustion leads to lower liftoff distance and higher flame brightness. Moreover, oxygen-enriched combustion presented coarse particle emissions with finer particle size distribution and lower carbon content. The acoustic forcing further decreased the flame liftoff and decreased CO emissions, increasing combustion efficiency under conditions with similar equivalence ratios and lower momentum flux at the secondary air.

Place, publisher, year, edition, pages
Elsevier, 2024
Keywords
Pulverized fuel, Biomass, Acoustic excitation, Oxygen-enrichment, Combustion
National Category
Energy Engineering
Research subject
Energy Engineering
Identifiers
urn:nbn:se:ltu:diva-104555 (URN)10.1016/j.fuel.2024.131343 (DOI)2-s2.0-85186518924 (Scopus ID)
Funder
Swedish Energy Agency, 47485-1The Kempe Foundations, SMK-1632
Note

Validerad;2024;Nivå 2;2024-04-02 (joosat);

Full text: CC BY License

Available from: 2024-03-12 Created: 2024-03-12 Last updated: 2024-06-20Bibliographically approved
4. Effect of acoustic forcing on particulate emissions from an entrained flow reactor
Open this publication in new window or tab >>Effect of acoustic forcing on particulate emissions from an entrained flow reactor
(English)Manuscript (preprint) (Other academic)
National Category
Energy Engineering
Identifiers
urn:nbn:se:ltu:diva-90104 (URN)
Available from: 2024-06-20 Created: 2024-06-20 Last updated: 2024-06-20
5. Ash transformation in pulverized fuel combustion of rice husks-pilot scale study
Open this publication in new window or tab >>Ash transformation in pulverized fuel combustion of rice husks-pilot scale study
(English)Manuscript (preprint) (Other academic)
National Category
Energy Engineering
Identifiers
urn:nbn:se:ltu:diva-107709 (URN)
Available from: 2024-06-20 Created: 2024-06-20 Last updated: 2024-06-20

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Dal Belo Takehara, Marcelo

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