Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Effect of Hydrogen Concentration on Early Stage Surface-Initiated Damage of 100Cr6 Bearing Steel
Luleå University of Technology, Department of Engineering Sciences and Mathematics. (Tribology)
2024 (English)Independent thesis Advanced level (degree of Master (Two Years)), 20 credits / 30 HE creditsStudent thesis
Abstract [en]

Hydrogen, as a green energy carrier, seems promising for green energy transition initiatives. For this reason, hydrogen-based industries are growing, and machines like compressors and pumps are widely used for hydrogen-handling purposes. Rolling element bearings, typically made of 100Cr6 bearing steel, are vital components for the operation of rotary pumps and compressors. However, hydrogen is known to reduce the lifespan of 100Cr6 bearings by causing embrittlement. Hence, it is crucial to investigate the impact of hydrogen on 100Cr6 bearings operating in a hydrogen-rich environment.Previous literature has focused on hydrogen-promoted subsurface damage in 100Cr6, with less attention to early-stage surface-initiated damage. Since initial surface-initiated damage will eventually grow to a larger damage feature and ultimate failure of the bearings, it is important to understand how hydrogen exposure and concentration affect the early-stage surface-initiated damage of 100Cr6. Therefore, this study aims to investigate the effect of hydrogen concentration in 100Cr6 bearing steel to identify critical hydrogen levels at which surface-initiated damage occurs due to hydrogen embrittlement.For this purpose, the surface of the test specimens (100Cr6 rollers) was analyzed using a 3D optical profilometer and then electrochemically pre-charged with different charging current densities, followed by rolling/sliding tribo-testing using a micro-pitting rig (MPR). The lubricant used for the micro-pitting rig tests were PAO68 and PAO2.Post-test analysis was performed using 3D optical profilometry, light optical microscopy, and scanning electron microscopy to assess the effect of hydrogen concentration on surface damage and to detect possible subsurface deformation. Surface damage was quantified in terms of area coverage using MountainsMap. Additionally, thermal desorption mass spectroscopy (TDMS)analysis was conducted to measure hydrogen content in the pre-charged roller samples.The results showed that tribo-testing of un-charged samples led to low surface damage, while surface damage increased with higher charging current densities. Higher surface damage was observed at 7.1 𝑚𝐴/𝑐𝑚2  (40 𝑚𝐴) and 10.6 𝑚𝐴/𝑐𝑚2 (60 𝑚𝐴) charging current densities,which seem to be pre-charging current density values related to critical hydrogen amounts.Furthermore, no subsurface defects were observed for the tribo-test duration of 5 hours with a 10-minute initial stabilization period. The friction coefficient and wear mechanisms wererepeatable for all tests. Thermal desorption spectroscopy analysis results revealed that 5 −6 𝑝𝑝𝑚 hydrogen is the critical amount, resulting in significant surface-initiated damage to the roller samples.

Place, publisher, year, edition, pages
2024. , p. 49
Keywords [en]
Hydrogen Embrittlement, Rolling Element Bearings, Surface-Initiated Fatigue, Micro-pitting Rig, Electrochemical Pre-charging
National Category
Other Mechanical Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-108997OAI: oai:DiVA.org:ltu-108997DiVA, id: diva2:1893510
Subject / course
Student thesis, at least 30 credits
Educational program
Mechanical Engineering, master's level
Presentation
2024-05-21, LTU, 14:45 (English)
Supervisors
Examiners
Available from: 2024-08-30 Created: 2024-08-29 Last updated: 2025-10-21Bibliographically approved

Open Access in DiVA

fulltext(3752 kB)233 downloads
File information
File name FULLTEXT02.pdfFile size 3752 kBChecksum SHA-512
69ef3143737777820edd84d582d1077fe1fffaa6fcc97085b0581ccfd7556fc005e66733f2c78ed818b8866ee3f582dd82767e4dc331001f05989a36fb81910a
Type fulltextMimetype application/pdf

By organisation
Department of Engineering Sciences and Mathematics
Other Mechanical Engineering

Search outside of DiVA

GoogleGoogle Scholar
Total: 243 downloads
The number of downloads is the sum of all downloads of full texts. It may include eg previous versions that are now no longer available

urn-nbn

Altmetric score

urn-nbn
Total: 378 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf