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Transfer Learning‐Based Fault Diagnosis of Internal Combustion (IC) Engine Gearbox Using Radar Plots
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Operation, Maintenance and Acoustics.ORCID iD: 0000-0002-4034-8859
School of Mechanical Engineering (SMEC), Vellore Institute of Technology, Chennai, Tamil Nadu, India.
School of Mechanical Engineering (SMEC), Vellore Institute of Technology, Chennai, Tamil Nadu, India.ORCID iD: 0000-0002-5323-6418
School of Technology (Mechanical Engineering), Gati Shakti Vishwavidyalaya (A Central University, Under Ministry of Railways, Govt of India) Lalbaugh, Vadodara, Gujarat, India.ORCID iD: 0000-0001-8122-6754
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2024 (English)In: Journal of Sensors, ISSN 1687-725X, E-ISSN 1687-7268, Vol. 2024, no 1, article id 8869808Article in journal (Refereed) Published
Abstract [en]

Due to constant loads, gear wear, and harsh working conditions, gearboxes are subject to fault occurrences. Faults in the gearboxcan cause damage to the engine components, create unnecessary noise, degrade efficiency, and impact power transfer. Hence, thedetection of faults at an early stage is highly necessary. In this work, an effort was made to use transfer learning to identify gearfailures under five gear conditions—healthy condition, 25% defect, 50% defect, 75% defect, and 100% defect—and three loadconditions—no load, T1=9.6, and T2=13.3 Nm. Vibration signals were collected for various gear and load conditions using anaccelerometer mounted on the casing of the gearbox. The load was applied using an eddy current dynamometer on the output shaftof the engine. The obtained vibration signals were processed and stored as vibration radar plots. Residual network (ResNet)-50,GoogLenet, Visual Geometry Group 16 (VGG-16), and AlexNet were the network models used for transfer learning in this study.Hyperparameters, including learning rate, optimizer, train-test split ratio, batch size, and epochs, were varied in order to achievethe highest classification accuracy for each pretrained network. From the results obtained, VGG-16 pretrained network outperformed all other networks with a classification accuracy of 100%.

Place, publisher, year, edition, pages
John Wiley & Sons, 2024. Vol. 2024, no 1, article id 8869808
Keywords [en]
AlexNet, deep learning techniques, fault diagnosis, gear, gearbox, GoogLeNet, IC engine, ResNet-50, transfer learning, VGG-16
National Category
Mechanical Engineering Computer and Information Sciences
Research subject
Operation and Maintenance Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-110975DOI: 10.1155/js/8869808ISI: 001377452300001Scopus ID: 2-s2.0-105004547521OAI: oai:DiVA.org:ltu-110975DiVA, id: diva2:1918661
Note

Validerad;2025;Nivå 2;2025-11-24 (u4);

Fulltext license: CC BY

Available from: 2024-12-05 Created: 2024-12-05 Last updated: 2025-11-24Bibliographically approved

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Venkatesh, S. Naveen

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