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Effect of Al variation on microstructure and properties of porous FeCoNiCrAlx high-entropy alloys synthesized via thermal explosion
School of Materials Science and Physics, China University of Mining and Technology, Xuzhou, 221116, PR China.
School of Materials Science and Physics, China University of Mining and Technology, Xuzhou, 221116, PR China.
School of Materials Science and Physics, China University of Mining and Technology, Xuzhou, 221116, PR China.
School of Materials Science and Physics, China University of Mining and Technology, Xuzhou, 221116, PR China.
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2025 (English)In: Intermetallics (Barking), ISSN 0966-9795, E-ISSN 1879-0216, Vol. 180, article id 108687Article in journal (Refereed) Published
Abstract [en]

Porous FeCoNiCrAlx high-entropy alloys (HEAs) with excellent resistance to high-temperature oxidation and corrosion were synthesized by a novel thermal explosion (TE) reaction. This method combines the advantages of FeCoNiCrAlx HEAs and porous intermetallic compounds as high-temperature filtration materials. The effects of Al atomic fraction on the microstructure and phase composition of FeCoNiCrAlx HEAs were studied. A comprehensive assessment of the mechanical properties, oxidation resistance, and corrosion resistance of these materials was also evaluated. The results indicate that the main phase structure of HEAs has a transition from FCC to BCC with the increase of Al addition. Meanwhile, the intermetallic compound B2 phase precipitates out of the matrix and significantly enhances the mechanical properties of FeCoNiCrAlx HEAs. Adding Al improves not only the porosity (32.05 %) and compression performance (σmax = 219.44 MPa, εmax = 2.93 %) of porous FeCoNiCrAlx but also enhances the oxidation resistance of the alloy at 1000 °C and corrosion resistance in 3.5 wt% NaCl solution. The 20 at.% Al sample (Al-20) forms a continuous Al2O3 protective film on the skeleton of porous HEAs, and the mass gain is only 3.48 % after 120 h oxidation at 1000 °C. Al-5 promotes the generation of passivation films and improves the stability of passivation films, effectively limiting the electrochemical reaction of the material.

 

Place, publisher, year, edition, pages
Elsevier Ltd , 2025. Vol. 180, article id 108687
Keywords [en]
FeCoNiCrAl, High-entropy alloys, Intermetallics, Porous materials, Corrosion resistance
National Category
Materials Chemistry Metallurgy and Metallic Materials
Research subject
Engineering Materials
Identifiers
URN: urn:nbn:se:ltu:diva-111632DOI: 10.1016/j.intermet.2025.108687ISI: 001433711400001Scopus ID: 2-s2.0-85216539208OAI: oai:DiVA.org:ltu-111632DiVA, id: diva2:1940842
Note

Validerad;2025;Nivå 2;2025-02-27 (u5);

Funder: National Natural Science Foundation of China (52020105011); China Postdoctoral Science Foundation (2023M740352); Jiangsu Key Laboratory for Clean Utilization of Carbon Resources (BM2024007);

Available from: 2025-02-27 Created: 2025-02-27 Last updated: 2025-10-21Bibliographically approved

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Akhtar, Farid

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