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Generalized engineering equations of heat-transfer performance for twisted heat exchanger with slurries from biogas plants by using Machine learning driven by mechanism and data
State Key Laboratory of Material-Oriented Chemical Engineering, Nanjing Tech University, 210009 Nanjing, PR China.
Jiangsu Co-Innovation Center of Efficient Processing and Utilization of Forest Resources, College of Chemical Engineering, Nanjing Forestry University, 210037 Nanjing, PR China.
State Key Laboratory of Material-Oriented Chemical Engineering, Nanjing Tech University, 210009 Nanjing, PR China.
Luleå University of Technology, Department of Engineering Sciences and Mathematics, Energy Science.ORCID iD: 0000-0003-4473-0016
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2025 (English)In: Applied Thermal Engineering, ISSN 1359-4311, E-ISSN 1873-5606, Vol. 269, no Part B, article id 126046Article in journal (Refereed) Published
Abstract [en]

The development of generalized engineering equations of the heat-transfer performance in enhanced geometries for different slurries is crucial for practical applications but difficult owing to the complex rheological properties. In the present study, a method of computational-fluid-dynamics-data-driven machine learning was proposed to establish generalized engineering equations in a novel twisted geometry for multiple slurries with a single substrate. The applicability of the equations for a mixed slurry was determined by comparing the predictions and computational fluid dynamics simulations. It was found that the established equations considering the key parameter–effective shear rate show a high accuracy with an average relative deviation of 17.3 % for single-substrate slurries with the scope of viscosities and flow behavior index ranging from 0.057-93.96 Pa·s and 0.257–0.579, respectively. Moreover, the generalized engineering equations show an average relative deviation of 12.4 % in prediction for the mixed slurry possessing the temperature- and shearing-sensitive rheological behavior. The generalized engineering equations quantitatively reveal the positive effect of non-Newtonian behavior on the heat-transfer enhancement of THT for different slurries. Based on this mechanism, a mixed slurry is recommend with energy-conservation of 60.00 GW·h/year for a full-scale biogas plant.

Place, publisher, year, edition, pages
Elsevier, 2025. Vol. 269, no Part B, article id 126046
Keywords [en]
Generalized engineering equations, Heat-transfer performance, Slurries, Computational fluid dynamics, Machine learning
National Category
Energy Engineering Fluid Mechanics
Research subject
Energy Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-111931DOI: 10.1016/j.applthermaleng.2025.126046ISI: 001439287400001Scopus ID: 2-s2.0-85219130867OAI: oai:DiVA.org:ltu-111931DiVA, id: diva2:1943298
Funder
Swedish Energy Agency, 45957-1
Note

Validerad;2025;Nivå 2;2025-03-18 (u4);

For funding information see link: https://www.sciencedirect.com/science/article/pii/S1359431125006374?via%3Dihub#ak005

Available from: 2025-03-10 Created: 2025-03-10 Last updated: 2025-10-21Bibliographically approved

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Risberg, MikaelJi, Xiaoyan

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