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Hydraulic gradient as a design factor for grouting
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Mining and Geotechnical Engineering.ORCID iD: 0009-0006-6566-9065
Luleå University of Technology, Department of Civil, Environmental and Natural Resources Engineering, Mining and Geotechnical Engineering.ORCID iD: 0000-0003-3480-697X
2025 (English)In: World Tunneling Congress, Stockholm, May 12-15, 2025., 2025Conference paper, Oral presentation with published abstract (Refereed)
Abstract [en]

When underground rock constructions are excavated, it is common practice to re-duce the water ingress into the tunnel by grouting. In hard rock, the water ingress mainly occurs in the open fractures inside the rock mass.When conducting a grouting design, it is important to have a proper understanding of the hy-drogeological conditions in the rock mass to correctly assess the hydraulic gradient which is act-ing on the grout. One phenomenon that occurs and damages the grout is viscous fingering. Vis-cous fingering occurs when a more viscous fluid is displacing a less viscous fluid, creating the appearance of “fingers” in the more viscous fluid. The viscous fingering will occur in the region where the pressure gradient of the grout is lower than the hydraulic gradient, resulting in a poor grout spread. Today, when a grout design is conducted, the penetration length is of high im-portance. However, the designed penetration length includes the region where viscous fingering occurs, which in turn results in an incorrect design or poor grout quality.To study this, a mathematical model is derived from the Navier Stokes equations to predict the region where viscous fingering occurs during grouting of cement. In conjunction with this math-ematical model, a common type of cement grout is characterized by conducting rheological meas-urements which are then implemented into the mathematical model.The results show that stable grouting can be achieved in the early stage of process and be me-chanically stable over a long term by properly predicting the region where viscous fingering oc-curs.

Place, publisher, year, edition, pages
2025.
Keywords [en]
Viscous fingering, Penetration length, Viscosity, Pressure gradient, Hydraulic gradient, Grout flow
National Category
Geotechnical Engineering and Engineering Geology
Research subject
Mining and Rock Engineering
Identifiers
URN: urn:nbn:se:ltu:diva-112449OAI: oai:DiVA.org:ltu-112449DiVA, id: diva2:1953034
Conference
World Tunneling Congress, Stockholm, May 12-15, 2025
Funder
Rock Engineering Research Foundation (BeFo)Available from: 2025-04-17 Created: 2025-04-17 Last updated: 2025-10-21
In thesis
1. Mechanical Degradation of Grout During Tunnel Excavation in Hard Rock
Open this publication in new window or tab >>Mechanical Degradation of Grout During Tunnel Excavation in Hard Rock
2025 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

Excavation of underground spaces in large scale infrastructure projects encounters challenges with water ingress. A common method to reduce the water ingress is grouting to limit the zone of influence. Demands on lowering the water ingress are high, which reduces the excavation rate. Research aiming to make the grouting process more efficient is ongoing. One stage in the process is the time between completed grouting and continued excavation. Usually, it is determined that the grout needs to reach a certain shear strength before the excavation is continued. This pause in excavation is often set to five hours, to not mechanically degrade grout during excavation. 

The aim of the work presented in this thesis has been to study the necessary pause in excavation and to study the effective penetration length in a laboratory environment by implementing theories on viscous fingering. Rheometer measurements were done by conducting rheological and mechanical measurements on grout. Rotatory tests and oscillatory tests have been conducted in a Rheometer with different measurement geometries. A modified version of a three interval thixotropy test (3iTT) was used to measure the recovery time of grout, in conjunction with amplitude sweeps to measure shear strength and flow point. The cone and plate geometry were the most appropriate measurement geometry to study the properties early in the curing process. When longer tests were conducted, the plate and plate geometry was more suitable. 

The two predominant mechanical events affecting grout during tunnel excavation were the stress induced by the hydraulic gradient and the vibrations induced by blasting the rock mass. Theories on viscous fingering were implemented, and a mathematical equation was derived to describe the effective penetration length depending on hydraulic gradient. The theory was the region affected by viscous fingering is governed by the difference in pressure gradient of the grout and water. The effective penetration length is the region of grout which has not been affected by viscous fingering. Tests were conducted in a fracture replica in conjunction with rheological measurements to measure the effective penetration length. The results validated the theory, which suggested the flow, viscosity, fracture aperture and hydraulic gradient determines the effective penetration length. 

In addition to the lab tests, two field tests were conducted to investigate the blast’s influence on grout. The transmissivity of the rock mass was determined by water loss measurements. The rock mass was then grouted followed by another water loss measurement. The rock mass was charged and blasted within three hours of curing. Rheological measurements from the lab environment were analysed to mechanically describe the shear stress, shear strain and shear moduli in the grout. Triaxial vibration measurement devices were installed in the surrounding rock mass and a conceptual model was created to interpret vibrations as maximum shear strain. This study concluded grout only experiences high enough shear strain very close to the initiation point of the explosives to begin flowing. The shear strain was sufficiently great to temporarily damage the grout one meter from the detonation point. The temporarily damaged grout was more prone to erosion during the recovery time but later regained its shear strength.

Place, publisher, year, edition, pages
Luleå: Luleå University of Technology, 2025
Series
Licentiate thesis / Luleå University of Technology, ISSN 1402-1757
Keywords
Shear moduli, Cement grout, rheology, yield point, shear strength, Viscous fingering, Penetration length, Viscosity, Pressure gradient, Hydraulic gradient, Grout flow
National Category
Geotechnical Engineering and Engineering Geology
Research subject
Mining and Rock Engineering
Identifiers
urn:nbn:se:ltu:diva-112450 (URN)978-91-8048-823-5 (ISBN)978-91-8048-824-2 (ISBN)
Presentation
2025-06-11, A1545, Luleå University of Technology, Luleå, 10:00 (English)
Opponent
Supervisors
Funder
Rock Engineering Research Foundation (BeFo)
Available from: 2025-04-23 Created: 2025-04-17 Last updated: 2025-10-21Bibliographically approved

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Åberg, WilhelmFunehag, Johan

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